Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Once-moulded thin-tire ceramic and preparation technology thereof

A preparation process and green body technology, applied in the field of one-time molding thin-bodied porcelain and its preparation, can solve the problems of cumbersome steps, easy deformation and cracking, low output of thin-bodied porcelain, etc., achieve simple process, reduce time cost, reduce The effect of production costs

Inactive Publication Date: 2018-01-09
CERAMICS SCI & TECH RES INST QUANZHOU +1
View PDF5 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Thin-bodied porcelain is also known as "bodiless porcelain" and "eggshell porcelain". The thickness of the thin-bodied porcelain body is mostly within 1mm. People call it: thin as a cicada's wing, bright as glass, and light as a floating cloud. It is a famous Chinese traditional art porcelain. One of them is known as the "Pearl on the Crown of Chinese Ceramic Art". Due to the thin body of thin body porcelain, it is easy to deform and break during production and use, and has extremely high requirements for raw materials and manufacturing processes. Therefore, the output of thin body porcelain Very low, the production process of thin-bodied porcelain must go through more than forty processes from ingredients, blank drawing, blank trimming, glazing to painting and firing, all of which are done by hand and fired in three times, especially for blank trimming and artistic processing. It is the most precise. The trimming has to go through rough trimming, fine trimming, and fine trimming for hundreds of times, so that the thicker rough billet can be trimmed into a fine billet with a thickness of less than 1 mm in each part. Before glazing, the fine billet is placed at 750- Biscuit firing at 800°C. When glazing, the inner glaze is sprayed with glaze, and the outer glaze is sprayed with glaze. The thickness of the glaze layer is about 0.1mm. , the firing temperature is 1280-1320°C, and the preparation of thin-bodied porcelain needs to be fired many times, and the steps are cumbersome

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0030] The preparation technology of the one-time molded thin body porcelain comprises the following steps:

[0031] (1), calcining albite, red stone, and quartz powder at 500-600°C for 3-4 hours, mixing and crushing with other raw materials after cooling, and passing through a 120-150 mesh sieve to obtain powder;

[0032] (2), the prepared powder was carried out wet ball milling for 48 hours to obtain mud, wherein material: ball: water=1:1.8-2.6:1.2-1.6;

[0033] (3), after the raw material of glaze is weighed according to its proportioning, break through crusher, after sieving, wet ball milling makes glaze;

[0034] (4), degassing the ball-milled mud to remove air bubbles in the mud, and stale at 45-50°C for 25-30 days to obtain mud;

[0035] (5) After the mud is spray-dried, a green body with a thickness of 0.4-0.6mm is made;

[0036] (6), apply glaze on the body, the thickness of the glaze layer is 0.08-0.12mm, wherein, the glaze method of glaze is dipping;

[0037] (7)...

Embodiment 1

[0039] The green body includes the following raw materials in parts by weight: 16 parts of albite, 18 parts of montmorillonite, 46 parts of quartz powder, 12 parts of rutile, 3 parts of molybdenum ore powder, 3 parts of silica brick powder, 5 parts of diopside, magnesium oxide 6 parts, 1 part of light calcium carbonate, Dy 2 o 3 2 parts, GeO 2 2 parts, SiO 2 1 copy;

[0040] The glaze includes the following raw materials in parts by weight: 15 parts of albite, 16 parts of red stone, 46 parts of quartz, 5 parts of titanium dioxide, 6 parts of glass powder, 3 parts of red jade, 3 parts of bentonite, 2 parts of calcium nitride, oxide Dysprosium 3 parts, carbonic acid 1 part.

[0041] Its preparation process comprises the following steps:

[0042] (1), calcining albite, red stone, and quartz powder at 562°C for 3.4 hours, mixing and crushing with other raw materials after cooling, and passing through a 150-mesh sieve to obtain powder;

[0043] (2), the prepared powder was ca...

Embodiment 2

[0050] The green body includes the following raw materials in parts by weight: 22 parts of albite, 12 parts of montmorillonite, 52 parts of quartz powder, 8 parts of rutile, 5 parts of molybdenum ore powder, 1 part of silica brick powder, 8 parts of diopside, magnesium oxide 3 parts, 3 parts of light calcium carbonate, V 2 o 5 0.35 parts, CaF 2 0.55 parts, Al 2 o 3 0.1 copies;

[0051] The glaze includes the following raw materials in parts by weight: 10 parts of albite, 22 parts of red stone, 35 parts of quartz, 8 parts of titanium dioxide, 3 parts of glass powder, 5 parts of red jade, 1 part of bentonite, 5 parts of calcium nitride, oxide Dysprosium 1 part, carbonic acid 2 parts.

[0052] Its preparation process comprises the following steps:

[0053] (1), calcining albite, red stone, and quartz powder at 600°C for 4 hours, mixing and crushing with other raw materials after cooling, and passing through a 120-mesh sieve to obtain powder;

[0054] (2), the prepared powd...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a once-moulded thin-tire ceramic and a preparation technology thereof. The once-moulded thin-tire ceramic comprises a blank and glaze, wherein the blank comprises the followingraw materials in parts by weight: 16-22 parts of albite, 12-18 parts of montmorillonite, 46-52 parts of a quartz powder, 8-12 parts of rutile, 3-5 parts of a molybdenum ore powder, 1-3 parts of a silica brick powder, 5-8 parts of diopside, 3-6 parts of magnesium oxide, 1-3 parts of light calcium carbonate and 2-5 parts of a sintering aid; the glaze comprises the following raw materials in parts by weight: 10-15 parts of albite, 16-22 parts of red halloysite, 35-46 parts of quartz, 5-8 parts of titanium dioxide, 3-6 parts of a glass powder, 3-5 parts of red jade soil, 1-3 parts of bentonite, 2-5 parts of calcium nitride, 1-3 parts of dysprosium oxide and 1-2 parts of magnesium carbonate.

Description

technical field [0001] The invention belongs to the field of ceramic preparation, and in particular relates to a one-time molding thin-bodied porcelain and a preparation process thereof. Background technique [0002] The output of daily-use ceramics in my country accounts for more than 62% of the world, and the annual export volume reaches more than 8 billion pieces, accounting for more than 70% of the world's total exports. However, there are generally problems such as low product grades and serious homogeneity. 0.35 Meiyuan / piece, about 1 / 3 of the international average price. At present, the domestic and foreign daily-use ceramics industry is highly competitive. Only by developing new products with high added value can it be possible to stand out in the fierce competition. Thin-bodied porcelain is also known as "bodiless porcelain" and "eggshell porcelain". The thickness of the thin-bodied porcelain body is mostly within 1mm. People call it: thin as a cicada's wing, bright...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/14C03C8/00C04B41/86C04B35/64C04B35/622
Inventor 王人杰查婉华苏俊基李建民王小龙
Owner CERAMICS SCI & TECH RES INST QUANZHOU
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products