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Production method of non-autoclaved PHC (prestressed high-intensity concrete) pipe pile with good distribution convenience

A technology of PHC pipe piles and autoclave-free pipe piles, which is applied in the direction of sheet pile walls, buildings, and foundation structure engineering, etc. It can solve the problems of easy hardening of concrete viscosity, difficulty in laying concrete, and poor concrete workability, so as to achieve easy manual laying operation , Improve the viscosity and reduce the difficulty of operation

Active Publication Date: 2017-12-12
SICHUAN HUASHI GREEN HOMELAND BUILDING MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Therefore, in order to solve the above-mentioned deficiencies, the present invention provides a method for preparing an autoclaved PHC pipe pile that is easy to distribute; it solves the problem that the autoclaved PHC pipe pile is difficult to distribute because of poor concrete workability; The non-autoclaved concrete is prepared with the same agent, so that the concrete is wet and loose powder granular when it is distributed, thus improving the problem that the non-autoclaved pipe pile concrete is difficult to distribute because the viscosity is too high and it is easy to harden. The slow-release admixture after mold closing It begins to play the role of water reduction. After it enters the centrifugation stage, the fluidity of the concrete gradually increases during the centrifugation process and it can be centrifugally formed. Finally, the preparation of the non-autoclaved PHC pipe pile is completed after static stopping, steam curing, and demoulding.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The slow-release polycarboxylate superplasticizer is used to prepare autoclave-free PHC pipe pile concrete. The delayed release time of the slow-release polycarboxylate superplasticizer is 20 minutes, and the setting time increase value is ≤30min.

[0020] The slow-release polycarboxylate superplasticizer and the non-slow-release polycarboxylate superplasticizer are compounded at a ratio of 50% and 50%, and the solid content after compounding is 20%.

[0021] Prepare concrete according to the following unilateral mix ratio: PO425 cement 418kg, silica fume 22kg, water 107kg, compound admixture 6.16kg, sand 800kg, stone 1200kg. The initial Viber consistency grade of the autoclaved pipe pile concrete is V2, and the slump grade after 30 minutes of time loss is S1.

[0022] The low-speed centrifugation time of the centrifugal molding process is 5 minutes.

[0023] The curing system is static stop for 1 hour, heating time is 1.5 hours, constant temperature time is 4.5 hours,...

Embodiment 2

[0027] The slow-release polycarboxylate superplasticizer is used to prepare autoclave-free PHC pipe pile concrete. The delayed release time of the slow-release polycarboxylate superplasticizer is 30 minutes, and the setting time increase value is ≤ 30 minutes.

[0028] Slow-release polycarboxylate superplasticizer and non-slow-release polycarboxylate superplasticizer are compounded at a ratio of 80% and 20%, and the solid content after compounding is 20%.

[0029] Prepare concrete according to the following unilateral mix ratio: PO525 cement 357kg, mineral powder 42kg, silica fume 21kg, water 100kg, compound admixture 6.72kg, sand 800kg, stone 1200kg. The initial Viber consistency grade of the autoclaved pipe pile concrete is V3, and the slump grade after 30 minutes of time loss is S2.

[0030] The low-speed centrifugation time of the centrifugal molding process is 3 minutes.

[0031] The curing system is 1 hour of static stop, 2 hours of heating time, 6 hours of constant tem...

Embodiment 3

[0035] The slow-release polycarboxylate superplasticizer is used to prepare autoclave-free PHC pipe pile concrete. The delayed release time of the slow-release polycarboxylate superplasticizer is 40 minutes, and the setting time increase value is ≤ 60 minutes.

[0036] Slow-release polycarboxylate superplasticizer and non-slow-release polycarboxylate superplasticizer are compounded at a ratio of 40% and 60%, and the solid content after compounding is 20%.

[0037] Prepare concrete according to the following unilateral mix ratio: PO425 cement 418kg, silica fume 22kg, water 107kg, compound admixture 6.16kg, sand 800kg, stone 1200kg. The initial Viber consistency grade of the autoclaved pipe pile concrete is V3, and the slump grade after 30 minutes of time loss is S1.

[0038] The low-speed centrifugation time of the centrifugal molding process is 8 minutes.

[0039] The curing system is 2 hours of static stop, 2 hours of heating time, 5 hours of constant temperature time, 1 hou...

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PUM

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Abstract

The invention relates to a production method of a non-autoclaved PHC (prestressed high-intensity concrete) pipe pile with good distribution convenience. The production method is characterized in that a slow-release water reducer is used to prepare non-autoclave concrete, distribution of the pipe pile concrete is finished before the slow-release water reducer plays its role in water reducing, centrifuging phase is entered via mold assembly and tensioning, a slow-release admixture then acts, mobility of the concrete increases gradually during centrifuging to arrive at centrifugal formation, and standing, steam-curing and demolding are performed to finish the production of the non-autoclaved PHC pipe pile. The production method has the advantages that the pipe pile concrete is of wet disperse granulate form during distribution, the problem is solved that distribution is difficult for the non-autoclaved pipe pile concrete due to excessively high viscosity, and the production method is particularly suitable for the production of thin-walled pipe piles.

Description

technical field [0001] The invention relates to the field of building materials, in particular to a method for preparing a non-autoclaved PHC pipe pile which is easy to distribute. Background technique [0002] PHC pipe pile is an important form of building foundation. It is produced and applied all over my country. The traditional PHC pipe pile is first cured in an atmospheric steam curing pool, and then passed through an autoclave to improve the concrete strength by high temperature and high pressure steam curing. The PHC pipe pile produced by autoclaving has the disadvantages of high energy consumption, high brittleness, and poor impermeability. To solve these problems, there are currently methods such as using high-performance admixtures by reducing the water-binder ratio and using high-activity admixtures. The preparation of PHC pipe piles that can meet the strength requirements only by atmospheric pressure steam curing is called autoclaved PHC pipe piles, which has bec...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04E02D5/30
CPCC04B28/04C04B2201/52E02D5/30C04B18/146C04B14/06C04B14/02C04B2103/302C04B18/141
Inventor 向鹏刘登贤吴鑫杨奉源彭文彬
Owner SICHUAN HUASHI GREEN HOMELAND BUILDING MATERIALS
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