Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Mesh belt furnace rapid carbon burning system

A mesh belt furnace, fast technology, applied in furnaces, heat treatment furnaces, furnace types, etc., can solve problems such as damage to oxygen probe metal components, accelerated carbon deposition, incomplete carbon burning in the furnace, etc., and achieve the effect of rapid removal

Active Publication Date: 2017-09-12
江苏丰东热技术有限公司
View PDF5 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At this time, it is often necessary to burn charcoal in the hearth, but the inventors found that the charcoal burning in the hearth in the prior art is often not thorough, and the incomplete charcoal burning in the hearth will cause the following hazards:
[0004] 1. The oxygen probe cannot accurately measure the carbon potential in the furnace, which affects the quality of heat treatment, causes accelerated carbon deposition, and damages the oxygen probe and the metal components in the furnace
[0005] 2. Too much carbon deposit, carbon black covers the outer wall of the radiant tube, so that the heat cannot be dissipated, causing damage to the protective tube and heating element
[0006] 3. The temperature measurement of the thermocouple is inaccurate due to carbon deposition, making the actual temperature in the furnace higher than the set temperature, which affects the quality of heat treatment
[0007] 4. The stirring fan has too much carbon deposit, which affects the dynamic balance and causes abnormal shaking. In severe cases, the fan bearing will be deformed and stuck, and even the stirring motor will be burned out.
[0008] 5. Carbon deposits will also cause the metal rollers in the furnace to be stuck or deformed, and in severe cases, the rollers will break
[0009] 6. Excessive carbon deposits will fall into the oil tank with the operation of the mesh belt, resulting in accelerated aging of the quenching oil
[0010] At the same time, in the existing furnace carbon burning technology, the carbon burning speed is slow, which makes the production efficiency low

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Mesh belt furnace rapid carbon burning system
  • Mesh belt furnace rapid carbon burning system
  • Mesh belt furnace rapid carbon burning system

Examples

Experimental program
Comparison scheme
Effect test

no. 1 example

[0040] see figure 1 , the present embodiment provides a mesh belt furnace rapid carbon burning system 100, including a mesh belt furnace 110, a replacement gas device 130, a carbon burning device 150 and a control device 170 (see Figure 5 ), the replacement gas device 130 and the carbon burning device 150 are all connected with the mesh belt furnace 110, and the control device 170 is electrically connected with the replacement gas device 130 and the carbon burning device 150 respectively, for controlling the replacement gas device 130 to the mesh belt furnace 110 The inert gas is introduced, and it is also used to control the charcoal burning device 150 to pass into the mesh belt furnace 110 with normal pressure charcoal burning air.

[0041] It is worth noting that the mesh belt furnace rapid carbon burning system 100 is not only applicable to the continuous mesh belt furnace 110, but also can be used in other forms of heat treatment devices such as roller furnaces or roller...

no. 2 example

[0059] This embodiment provides a mesh belt furnace rapid carbon burning system 100. Its basic structure, principle and technical effects are the same as those of the first embodiment. For a brief description, for the parts not mentioned in this embodiment, please refer to the first Corresponding content in an embodiment. The difference between this embodiment and the first embodiment is that the carbon burning fan 151 is replaced by an air compressor (not shown).

[0060] The mesh belt furnace rapid carbon burning system 100 includes a mesh belt furnace 110 , a gas replacement device 130 and a carbon burning device 150 , and both the gas replacement device 130 and the carbon burning device 150 are connected to the mesh belt furnace 110 .

[0061] The replacement gas device 130 includes an inert gas source 131, a jet pump, a purge pipeline 133, and a first flow regulating assembly 135. The inert gas source 131 is connected to the jet pump through the purge pipeline 133, and th...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a mesh belt furnace rapid carbon burning system and relates to the field of industrial heat treatment equipment. The mesh belt furnace rapid carbon burning system comprises a mesh belt furnace, a gas replacement device, a carbon burning device and a control device. The gas replacement device comprises an inert gas source, a spray pressing pump, a purging pipeline and a first flow adjusting assembly. The inert gas source is connected with the mesh belt furnace through the purging pipeline. The spray pressing pump is arranged in the position, between the inert gas source and the mesh belt furnace, of the purging pipeline. The first flow adjusting assembly is arranged in the position, between the spray pressing pump and the mesh belt furnace, of the purging pipeline. The carbon burning device is connected to the mesh belt furnace. The control device is electrically connected with the spray pressing pump, the first flow adjusting assembly and the carbon burning device. According to the mesh belt furnace rapid carbon burning system provided by the invention, compared with the prior art, inert gas is introduced before carbon burning, thus, an explosion whistle cannot occur when air is introduced through the carbon burning device, and meanwhile, deposited carbon in the mesh belt furnace can be effectively and rapidly removed by the carbon burning air introduced through the carbon burning device.

Description

technical field [0001] The invention relates to the field of industrial heat treatment equipment, in particular to a rapid carbon burning system of a mesh belt furnace. Background technique [0002] After more than half a century of development, the mesh belt furnace has reformed and developed several generations of products, from the first generation of heating under an oxidizing atmosphere to the second generation of protective atmosphere, less oxidation-free heating, and to the third generation of controllable Atmosphere heating, fourth generation through computer management, etc. [0003] As we all know, after the continuous use of the mesh belt furnace, due to the protective atmosphere in the furnace, carbon black may be produced in the furnace, scattered or attached to the metal components in the furnace, the outer wall of the radiant tube, the workpiece and the surface of the mesh belt. At this time, it is often necessary to burn charcoal in the hearth, but the inven...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/00C21D1/74
CPCC21D1/74C21D9/00
Inventor 龚锐张志冲姜辛
Owner 江苏丰东热技术有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products