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Method for preparing brick from sludge anaerobic digestion biogas residues

A technology of anaerobic digestion and biogas residue, which is applied to clay products, applications, household appliances, etc., and can solve problems such as poor sludge stability, incomplete reduction, and groundwater pollution

Inactive Publication Date: 2017-08-18
河南永泽环境科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] For a long time, China's sewage treatment generally has a tendency of "heavy water and light mud", so that the disposal of urban sludge has become an extremely weak link in environmental protection, which seriously restricts the long-term and stable development of sewage treatment. Therefore, sludge treatment has become an important research direction. The treatment of sludge should follow the principles of "four modernizations", that is, stabilization, harmlessness, reduction and resource utilization. Traditional sludge treatment methods include: Direct landfill, aerobic composting, dry incineration and anaerobic digestion, etc. Among them, direct landfill is a short-term and simple treatment method, but the stability of the sludge is poor, and the leachate pollutes the groundwater source. The part of the organic matter that can be used as a resource causes a waste of resources; aerobic composting realizes the partial recycling of sludge, but a large amount of filler needs to be added during the composting process, which is an incremental process, and the sanitary conditions of the sludge dump are poor; The reduction and stabilization effect of the incineration method is relatively outstanding, but the investment and operation costs are high, and the flue gas generated by incineration will cause secondary pollution; However, the reduction is not complete, and 30% to 40% of the sludge will still exist in the form of anaerobic digested biogas residues

Method used

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  • Method for preparing brick from sludge anaerobic digestion biogas residues

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Sludge from a thickening tank of a sewage treatment plant in Zhengzhou City. The plant mainly treats municipal domestic sewage. The sludge in the thickening tank is dark brown and has an odor. The pH is 6.8 and the MLVSS is 57%. The fly ash is taken from a nearby thermal power plant. Coal gangue is a commercially available product.

[0018] The method for making bricks from sludge anaerobic digestion biogas residues comprises the following steps:

[0019] (1) Take the mud from the concentration tank of the sewage plant, adjust it to a solid content of 8%, and anaerobically digest it at 36°C for 26 days to obtain sludge with a water content of 65%, and dry the digested sludge to a moisture content of 25%.

[0020] (2) Add additives and coal gangue to the dried biogas residue, the mass ratio of biogas residue, additives and coal gangue is biogas residue: additive: coal gangue 15:1:2, and the additive is powder A mixture of coal ash and kaolin, the mass ratio of the fly ...

Embodiment 2

[0025] Sludge from the thickening tank of a sewage treatment plant in Zhengzhou City. The plant mainly treats municipal domestic sewage. The sludge in the thickening tank is dark brown and has an odor. The pH is 7 and the MLVSS is 59%. The fly ash is taken from a nearby thermal power plant. Coal gangue is a commercially available product.

[0026] The method for making bricks from sludge anaerobic digestion biogas residues comprises the following steps:

[0027] (1) Take the sludge from the sludge thickening tank, adjust it to the sludge with a moisture content of 70% after the high-concentration anaerobic digestion at 37°C for 28 days with a solid content of 9%, and digest the digested sludge Dry to a moisture content of 27%.

[0028] (2) Add additives and coal gangue to the dried biogas residue, the mass ratio of biogas residue, additives and coal gangue is biogas residue: additive: coal gangue 16:1:3, and the additive is powder A mixture of coal ash and kaolin, the mass r...

Embodiment 3

[0033] Sludge from the thickening tank of a sewage treatment plant in Zhengzhou City. The plant mainly treats municipal domestic sewage. The sludge in the thickening tank is dark brown and has an odor. The pH is 7.2 and the MLVSS is 61%. The fly ash is taken from a nearby thermal power plant. Coal gangue is a commercially available product.

[0034] (1) Take the sludge from the sludge concentration tank, adjust it to a solid content rate of 10%, and digest the sludge with a water content of 75% after high-concentration anaerobic digestion at 38°C for 30 days. Digest the digested sludge The slag is dried to a moisture content of 30%.

[0035] (2) Add additives and coal gangue to the dried biogas residue, the mass ratio of biogas residue, additives and coal gangue is biogas residue: additive: coal gangue 17:1:4, and the additive is powder A mixture of coal ash and kaolin, the mass ratio of the fly ash: kaolin mixture is fly ash: kaolin = 4:1.

[0036] (3) Fully crush the mixtu...

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Abstract

The invention belongs to the technical field of sludge recovery, and particularly relates to a method for preparing a brick from sludge anaerobic digestion biogas residues. The method comprises the following steps: collecting sludge from a sludge concentration tank, after the anaerobic digestion, drying the digested sludge biogas residues, adding an additive and gangue into the dried biogas residues, wherein the additive is a mixture of coal ash and kaolin, sufficiently crushing the obtained mixture by utilizing a crushing machine, sieving by virtue of a 100-mesh screen, obtaining a brick preparation raw material, mixing the raw material and water to wet the raw material, aging, extruding and forming the mixed material into a green brick, drying the green brick, and firing the green brick into a finished product brick. The method disclosed by the invention is energy-saving, land-saving and simple in operation.

Description

technical field [0001] The invention belongs to the technical field of sludge recycling, and in particular relates to a method for making bricks from sludge anaerobic digestion biogas residue. Background technique [0002] For a long time, China's sewage treatment generally has a tendency of "heavy water and light mud", so that the disposal of urban sludge has become an extremely weak link in environmental protection, which seriously restricts the long-term and stable development of sewage treatment. Therefore, sludge treatment has become an important research direction. The treatment of sludge should follow the principles of "four modernizations", that is, stabilization, harmlessness, reduction and resource utilization. Traditional sludge treatment methods include: Direct landfill, aerobic composting, dry incineration and anaerobic digestion, etc. Among them, direct landfill is a short-term and simple treatment method, but the stability of the sludge is poor, and the leacha...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/132C04B33/135C04B33/04
CPCC04B33/04C04B33/132C04B33/1321C04B33/1352C04B2235/602C04B2235/96Y02P40/60
Inventor 周明王彦堂邢传宏
Owner 河南永泽环境科技有限公司
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