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Production technology for imitating batik fabric

A production process and fabric technology, applied in the production process of batik-like fabrics, can solve the problems of batik art not realizing large-scale industrialization, multiple waste water and waste liquid, low color fastness, etc., and achieve high stability and reproducibility. , Good dry and wet rub resistance, rich color effect

Active Publication Date: 2017-07-18
福建省张氏新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the conventional batik process is still unable to be replaced by mechanization and automation because most of the batik production processes are purely manual operations, the level of color fastness and other physical properties is low, and there is a lot of waste water and liquid discharge. Batik, as a folk handicraft and a work of art, often only makes a few wall hangings for a drawing, or even only one wall hanging
Using modern industrial production methods to develop batik art has not yet achieved large-scale industrialization

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A kind of production technology of imitation batik fabric of the present invention, comprises following process step successively:

[0028] ① The surface treatment of the base cloth, the surface treatment of the base cloth is smooth and uniform by high temperature ironing; the surface treatment of the base cloth is directly related to whether the gravure printing can be carried out smoothly. The degree of penetration of the cloth surface, the clarity of the printing effect, the degree of diffusion of the edge of the pattern, the amount of sizing, and the uniformity and flatness of the printing. High-temperature ironing adopts a high temperature of 180°C, a blanket pressure of 1.8kgf, a vehicle speed of 23m / min, and a comprehensive heat treatment time of 3s.

[0029] ② Gravure printing, gravure printing the resist paste onto the surface of the base fabric after surface treatment; the resist paste consists of 8% fluorocarbon water repellent, 2% isocyanate crosslinking age...

Embodiment 2

[0037] A kind of production technology of imitation batik fabric of the present invention, comprises following process step successively:

[0038] ① The surface treatment of the base cloth, the surface treatment of the base cloth is smooth and uniform by high temperature ironing; the surface treatment of the base cloth is directly related to whether the gravure printing can be carried out smoothly. The degree of penetration of the cloth surface, the clarity of the printing effect, the degree of diffusion of the edge of the pattern, the amount of sizing, and the uniformity and flatness of the printing. High-temperature ironing adopts a high temperature of 150°C, a blanket pressure of 1.5kgf, a vehicle speed of 20m / min, and a comprehensive heat treatment time of 2s.

[0039]② gravure printing, gravure printing the resist paste onto the surface of the base fabric after surface treatment; the resist paste consists of 5% fluorocarbon water repellent, 1% isocyanate crosslinking agen...

Embodiment 3

[0047] A kind of production technology of imitation batik fabric of the present invention, comprises following process step successively:

[0048] ① The surface treatment of the base cloth, the surface treatment of the base cloth is smooth and uniform by high temperature ironing; the surface treatment of the base cloth is directly related to whether the gravure printing can be carried out smoothly. The degree of penetration of the cloth surface, the clarity of the printing effect, the degree of diffusion of the edge of the pattern, the amount of sizing, and the uniformity and flatness of the printing. High-temperature ironing adopts a high temperature of 200°C, a blanket pressure of 2kgf, a vehicle speed of 25m / min, and a comprehensive heat treatment time of 4s.

[0049] ② gravure printing, gravure printing the resist paste onto the surface of the base fabric after surface treatment; the resist paste consists of 10% fluorocarbon water repellent, 3% isocyanate crosslinking agen...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a production technology for an imitating batik fabric. The production technology comprises the following processing steps in turn: treating a base cloth surface, performing intaglio printing, baking under high temperature, dyeing in cold pad-batch, soaping for removing surface dyeing, and the like. The process of dyeing in cold pad-batch includes alkali liquor padding, dye coating and rolling cold stacking. According to the invention, the higher water repellency of a carbon fluorine waterproof agent is utilized and a pattern type roller with a natural ice pattern effect and a gradient chromatic halo effect is adopted for producing the fabric with a batik effect, so that the characteristics of the original batik fabric are remained and the style diversification can be realized through the combination and evolution of the styles, such as, pattern layout, chromatic halo effect, ice pattern effect and cracking effect; the limitation of dye color can be broken through, the dye is not limited to indigo blue dye, the color of the fabric is more abundant and the art expressive force is greatly increased; the production technology can realize the large-scale industrial production, has higher stability and reproducibility and high production efficiency, is more environment-friendly, can achieve higher color fastness to washing and has an excellent dry and wet rubbing fastness property.

Description

technical field [0001] The invention relates to a fabric, in particular to a production process of imitation batik fabric. Background technique [0002] Batik is an ancient folk traditional textile printing and dyeing handicraft of ethnic minorities in my country, and it is one of the three major printing techniques in ancient my country. The existing process is to use a wax knife to dip in molten wax to paint flowers on cotton cloth and then dip them indigo. After the wax is removed, the fabric without wax will be dyed with the color of the dye; the fabric with wax will not be attached, and the cloth surface will appear. A variety of patterns of white flowers on a blue background or blue flowers on a white background can be produced. Due to the penetration of wax, the color will have a transitional effect from scratch. At the same time, in the dip-dyeing process, the wax used as a resisting agent cracks naturally, which makes the cloth surface present a special "ice patter...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06P5/12D06P1/38D06P1/44D06P1/46D06P1/48D06P1/52D06P1/613D06P1/642D06P1/649D06C15/00
CPCD06C15/00D06P1/38D06P1/445D06P1/46D06P1/48D06P1/5292D06P1/613D06P1/6424D06P1/6491D06P5/12
Inventor 罗彬李学武王阿雅张龙鑫
Owner 福建省张氏新材料科技有限公司
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