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Production process and application of formed chemical fiber product

A production process and chemical fiber technology, which is applied in the field of chemical fiber products, can solve problems affecting the home environment, perishable, and damage to environmental sanitation, and achieve the effect of simple production process, not easy to deform, and environmental sanitation

Inactive Publication Date: 2017-05-31
绍兴柯桥万丰针纺原料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the past, the filling materials in spring mattresses or mattresses are mainly made of coconut palm, mountain palm and other materials, and are generally made by manual operation. Over time, they tend to loosen and cause the overall mattress to deform. In addition, The overall production process is complicated, it takes a long time, and the efficiency is low, and because the coconut palm, mountain palm and other materials are glued by glue during the production process, it is easy to loosen after long-term use, and the plant materials such as coconut palm and mountain palm can only be obtained through natural Dried in the sun or blown with hot air, if it cannot be dried completely, it will easily cause mildew, and because coconut palm, mountain palm and other materials have not been subjected to high-temperature disinfection, they are easy to rot, smell and produce bacteria after long-term use. Affect the home environment, destroy environmental sanitation, and have adverse effects on the human body, serious and even endanger human health

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Mix the high-temperature short chemical fiber with a specification of 6D-15D and the low-temperature short chemical fiber with a specification of 3D-5D at a ratio of 70% and 30% respectively, comb through a carding machine, lay a net, and needle punch to obtain a semi-finished product. Put it in an oven with a temperature of 170°C, bake for 15 minutes, take it out, and let it cool and set. Due to the large proportion of low-temperature short chemical fibers, the finalized products have strong hardness, are not easy to deform, and are durable. They can replace coconut palm, mountain palm and other materials to make spring mattresses or mattress fillings, and the finalized chemical fibers The product has good air permeability, and after high-temperature sterilization, it is not easy to grow insects or rot, and has a long service life.

Embodiment 2

[0015] Mix the high-temperature short chemical fiber with a specification of 6D-15D and the low-temperature short chemical fiber with a specification of 3D-5D at a ratio of 85% and 15% respectively, comb through a carding machine, lay a net, and needle punch to obtain a semi-finished product. Put it in an oven with a temperature of 150°C, bake for 12 minutes, take it out, and let it cool and set. Due to the relatively small proportion of low-temperature short chemical fibers, the final product has low hardness and soft texture, and is suitable for use as the upper layer of spring mattresses or mattresses made of materials such as coconut palm and mountain palm, which are in contact with the human body. The ordinary cotton felt in contact makes the spring mattress or mattress have greater elasticity, so the shaped chemical fiber product is also called "substitute brown cotton". Chemical fiber products are made into spring mattresses or mattresses, which can not only ensure the ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a production process and application of a formed chemical fiber product. The filling materials of existing spring mattresses or beddings are mainly made from plant materials such as coconut fiber and arenga engleri fiber and are prone to resulting in loosening, corruption, insects, odors, bacteria and the like. The production process of the formed chemical fiber product comprises thoroughly mixing chemical fiber materials with different melting points at a certain proportion; putting semi-products loosened, lapped and needled by a combing machine into a drying oven, melting short chemical fibers with lower melting points to serve as a melted adhesive to bond unmelted high-temperature short chemical fibers together; discharging products from the drying oven and performing a forming process to obtain the formed chemical fiber product. The production process of the formed chemical fiber product is simple; due to the fact of being bonded together, the obtained chemical fiber product is less prone from deformation during application; by means of high-temperature sterilization, bacteria can be avoided, environmental protection can be achieved, and physical and mental health can be benefited. The obtained formed chemical fiber product can be widely applied to filling materials of various spring mattresses and beddings.

Description

technical field [0001] The invention relates to a chemical fiber product, in particular to a production process and application of a shaped chemical fiber product. Background technique [0002] In the past, the filling materials in spring mattresses or mattresses are mainly made of coconut palm, mountain palm and other materials, and are generally made by manual operation. Over time, they tend to loosen and cause the overall mattress to deform. In addition, The overall production process is complicated, it takes a long time, and the efficiency is low, and because the coconut palm, mountain palm and other materials are glued by glue during the production process, it is easy to loosen after long-term use, and the plant materials such as coconut palm and mountain palm can only be obtained through natural Dried in the sun or blown with hot air, if it cannot be dried completely, it will easily cause mildew, and because coconut palm, mountain palm and other materials have not been...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D04H1/4382D04H1/485D04H1/541B68G7/06
CPCD04H1/4382B68G7/06D04H1/485D04H1/541D10B2401/062D10B2401/13D10B2505/06
Inventor 王宝根
Owner 绍兴柯桥万丰针纺原料有限公司
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