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Powder evanescent mode casting paint and application method and application thereof

A lost-foam casting and coating technology, which is applied to casting molding equipment, coatings, casting molds, etc., can solve the problems of deteriorating coating performance, low drying strength, and poisonous formaldehyde, and achieve low packaging and transportation costs and reduce gas defects. , The effect of simple preparation process

Inactive Publication Date: 2017-05-24
HUBEI UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional lost foam coatings are usually supplied in thin paste or diluted form, which require packaging barrels, which are inconvenient to recycle. The coating has poor air permeability, and the gas products of the foam model gasified by high-temperature molten metal are difficult to escape, and castings are prone to gas defects. There is also the problem of paint deterioration during storage, because the additives used in traditional lost foam paints often use syrup or pulp or white latex, which are easy to absorb moisture, have high gas generation, and low drying strength, which can easily lead to paint deterioration. Formaldehyde added to prevent paint fermentation
However, formaldehyde is toxic and not environmentally friendly. After use, the formaldehyde in the paint will slowly volatilize and be absorbed by the human body, causing great harm to the human body. It is generally required to prohibit its use.
Surfactants are often used in traditional lost foam coatings, which are prone to generate a large number of air bubbles. Therefore, defoamers need to be used to defoam when preparing coatings, which not only deteriorates the performance of coatings, but also makes the operation very troublesome.

Method used

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  • Powder evanescent mode casting paint and application method and application thereof
  • Powder evanescent mode casting paint and application method and application thereof
  • Powder evanescent mode casting paint and application method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] (1) Prepare 65 kilograms of refractory powder zircon powder for subsequent use;

[0029] (2) Prepare 3 kilograms of sodium bentonite, 0.58 kilograms of polyvinyl alcohol, 0.6 kilograms of aluminum dihydrogen phosphate, 0.32 kilograms of sodium carboxymethyl cellulose, and 3.5 kilograms of expanded graphite, for subsequent use;

[0030] (3) Add the powder prepared in step (1) and step (2) into the blender and dry mix for 10 minutes until uniform, to obtain the finished powdery lost foam casting coating;

[0031] When in use, add water accounting for 37% by weight of the powdery paint into the mixer, start the mixer, slowly add the paint into the mixer, and continue stirring for 1 hour after adding the powder, and then it can be used.

[0032] After coating the surface of the foam model with paint, put it in a 50°C drying oven to dry for 3 hours, take it out, the surface of the coating is smooth and smooth, the coating has high strength at room temperature, and it cannot ...

Embodiment 2

[0034] (1) Prepare 70 kilograms of refractory powder zirconium powder for subsequent use;

[0035] (2) Prepare 3.5 kilograms of sodium bentonite, 0.61 kilograms of polyvinyl alcohol, 0.64 kilograms of aluminum dihydrogen phosphate, 0.25 kilograms of sodium carboxymethyl cellulose, and 3 kilograms of expanded graphite for subsequent use;

[0036] (3) Add the powder prepared in step (1) and step (2) into the blender and dry mix for 15 minutes until uniform, to obtain the finished powdery lost foam casting coating;

[0037] When in use, add water accounting for 28.2% by weight of the powder coating into the mixer, start the mixer, slowly add the powder coating into the mixer, and continue stirring for 1.5 hours after adding the powder to obtain the coating in use.

[0038] After coating the surface of the foam model with paint, put it in a 50°C drying oven to dry for 3 hours, take it out, the surface of the coating is smooth and smooth, the coating has high strength at room tempe...

Embodiment 3

[0040] (1) Prepare 72 kilograms of refractory powder zirconium powder for subsequent use;

[0041] (2) Prepare 3 kilograms of sodium bentonite, 1 kilogram of polyvinyl alcohol, 1.5 kilograms of aluminum dihydrogen phosphate, 0.3 kilograms of sodium carboxymethyl cellulose, and 3.2 kilograms of expanded graphite for subsequent use;

[0042] (3) Add the powder prepared in step (1) and step (2) into the blender and dry mix for 20 minutes until uniform, to obtain the finished powdery lost foam casting coating;

[0043] When in use, add water accounting for 23.5% by weight of the powder coating into the mixer, start the mixer, slowly add the powder coating into the mixer, and continue stirring for 2 hours after adding the powder to obtain the coating in use.

[0044] After coating the surface of the foam model with paint, put it in a 50°C drying oven to dry for 3 hours, take it out, the surface of the coating is smooth and smooth, the coating has high strength at room temperature, ...

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Abstract

The invention discloses powder evanescent mode casting paint and an application method thereof. The powder paint comprises the following components in percentage by weight: 88.9-89.7% of refractory aggregate, 3.7-4.5% of sodium base bentonite, 0.78-1.23% of polyethyl alcohol, 0.82-1.85% of aluminum dihydrogen phosphate, 0.32-0.44% of sodium carboxymethylcellulose, and 3.8-4.8% of expanded graphite. During preparing, all powder is added in a mixer for dry mixing to reach an uniform state to obtain the finished powder evanescent mode casting paint. Water by 23.5-37 weight% of the powder paint is firstly added in the mixer; the mixer is started; the powder paint is slowly added in the mixer; after materials are added, the stirring is continued by 1-2 hours; and then, an evanescent mode can be coated by the paint. The paint can achieve the effect of long-time storage without deteriorating by adding no formaldehyde in the raw materials; no surface active agent is added in the raw materials to prevent the trouble of adding a defoaming agent to defoam in subsequent use; the finished product is higher in strength at normal temperature or high temperature; and the paint is excellent in permeability, and cannot release poisonous substances.

Description

technical field [0001] The invention relates to a casting coating, in particular to a powdery lost foam casting coating and a method for using the coating. The coating is safe, environmentally friendly, does not deteriorate, has good air permeability, low cost and is convenient to use. Background technique [0002] Lost foam casting coatings are an integral part of the lost foam process. Coatings are generally provided by specialized companies. Traditional lost foam coatings are usually supplied in thin paste or diluted form, which require packaging barrels, which are inconvenient to recycle. The coating has poor air permeability, and the gas products of the foam model gasified by high-temperature molten metal are difficult to escape, and castings are prone to gas defects. There is also the problem of paint deterioration during storage, because the additives used in traditional lost foam paints often use syrup or pulp or white latex, which are easy to absorb moisture, have ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C3/00
CPCB22C3/00
Inventor 夏露张友寿晏骏玮黄晋龙威李四年
Owner HUBEI UNIV OF TECH
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