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A spray type bulk fiber treatment process

A treatment process and technology for loose fibers, applied in the field of spray-type loose fiber treatment technology, can solve the problems of dense fiber web structure, limited fiber web thickness, and fiber web easily broken, etc., and achieves good processing fluency, improved processing efficiency, The effect of improving processing efficiency

Active Publication Date: 2019-10-11
绍兴国周针织科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Bulk fibers are usually dyed by dyeing vats. The bulk fibers to be dyed are put into dyeing cages, hung into the dyeing vats, and the temperature and time are controlled for dyeing treatment. The cleaning process needs to consume a lot of water, cleaning agent, etc., and the cleaning cost is relatively high; while the conventional water washing machine is mainly composed of a bathing pool and several pairs of upper and lower rollers arranged up and down, and the lower roller is located in the bathing pool. In the lotion, based on the structure of the washing machine, only the fabric or cloth can be washed, and the loose fiber is in a discontinuous state, so it cannot be washed with the existing washing machine. The dyed loose fiber can only be woven into fabric or After forming the net, the overall washing needs to go through multiple washings, the washing effect is not good, the water consumption is huge, and depending on the dye, hot water washing, alkali washing, soaping or even acid washing are required, and the washing cost is high
[0003] In view of the above-mentioned defects, there are also pouring-type water washing and pouring-type dyeing that adopt horizontal conveying, that is, the loose fibers are placed between the upper and lower nets, and the dyeing or washing of the loose fibers is realized through the extrusion of the two nets. Although this method overcomes the above-mentioned defects, in the process of processing, the driving roller speeds of the upper and lower nets are inconsistent, and the fiber web is easily broken; between the upper and lower nets, the fibers are subjected to a large extrusion force, resulting in a dense fiber web structure, which is difficult to clean. Or the dyeing cannot be completely completed; at the same time, because the dyeing or cleaning of the fiber is completed under the squeeze between the upper and lower nets, the thickness of the fiber web is limited, and the amount of fiber that can be processed is also limited

Method used

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  • A spray type bulk fiber treatment process
  • A spray type bulk fiber treatment process
  • A spray type bulk fiber treatment process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A kind of spraying type bulk fiber processing technology of present embodiment, combines figure 1 , figure 2 and image 3 , the loose fibers to be processed are placed on the processing net 1, and the processing net 1 rotates under the drive of the driving roll 4, and several groups of rolls 2 are arranged along the advancing direction of the processing net 1, and the rolls 2 include an upper roll 21 and a lower roll 22, and the upper roll 2 The roll 21 and the lower roll 22 are separated above and below the processing net 1, the central axis of the upper roll 21 is misaligned with the central axis of the lower roll 22, and the central axis of the upper roll 21 passes through the lower roll 22, and the upper roll 21 and the lower roll 22 The direction of rotation is opposite, so as to drag the loose fibers to advance with the treatment net 1; the treatment liquid is sprayed down from the treatment tank 3 above the upper roll 21, and the loose fibers on the treatment n...

Embodiment 2

[0036] The setting and working principle of this embodiment are the same as that of Embodiment 1, the difference is that: a processing liquid tank 5 is arranged under the processing network 1 for receiving and supplying the processing liquid to the processing tank 3; a heating pipe 6 is arranged in the processing liquid tank 5 to treat A water tank 7 is arranged below the net 1 for supplying clear water and adjusting the concentration of the treatment liquid; a heat exchanger 8 is arranged in the water tank 7 for stabilizing the temperature of the clear water and the treatment liquid and for stabilizing the temperature of the treatment liquid.

[0037] The treatment liquid enters from the treatment liquid tank in the last area 51 (that is, along the direction of the treatment network, near the outlet of the box body), and is pumped into the treatment tank 3. After overflowing, the fiber material is processed, and the treatment liquid returns to this tank. In the next treatment li...

Embodiment 3

[0039] The setting and working principle of this embodiment are the same as that of Embodiment 1, the difference is that: at the position close to the outlet of the box body 9, fixing seats 92 are respectively fixed on the opposite side walls 91 of the box body 9, and the fixing seats 92 are installed There is an upper platen 93 and a lower supporting plate 94, and the processing net 1 is fixed between two opposite fixed seats 92, and the upper pressing plate 93 is inclined downward, and a baffle plate 95 is arranged towards one end of the processing net 1, and the baffle plate 95 can be set to have Elastic rubber plate, the lower supporting plate 94 is positioned at the bottom of the processing net 1, both can fix the fixing seat together with the upper pressing plate 93, and can fix the processing net 1 together with the upper pressing plate 93 again. The processed fiber is scraped off through the baffle plate 95 to prevent it from being taken out by the outlet of the casing ...

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Abstract

The present invention relates to a sprayed loose fiber treatment process and relates to the technical field of loose fiber treatment. Loose fibers to be treated are placed on a treating mesh. Several sets of rollers are provided in the direction in which the treating mesh travels. The rollers comprise upper rollers and lower rollers. The upper rollers and the lower rollers respectively are arranged above and below the treating mesh. The central axis lines of the upper rollers and the central axis lines of the lower rollers are staggered correspondingly. The central axis lines of the upper rollers run through the corresponding lower rollers. The upper rollers and the lower rollers move in opposite directions, thus dragging the loose fibers to travel with the treating mesh. A treating liquid is sprayed downwards over the upper rollers; the loose fibers on the treating mesh is treated and then sent out. The application of the invention to loose fiber dyeing, dye setting, cleaning, and softening processes provides the advantages of low energy consumption, large treatment volume, and great treatment effects.

Description

technical field [0001] The invention relates to a spray type bulk fiber treatment process, which belongs to the technical field of bulk fiber treatment. Background technique [0002] Bulk fibers are usually dyed by dyeing vats. The bulk fibers to be dyed are put into dyeing cages, hung into the dyeing vats, and the temperature and time are controlled for dyeing treatment. The cleaning process needs to consume a lot of water, cleaning agent, etc., and the cleaning cost is relatively high; while the conventional water washing machine is mainly composed of a bathing pool and several pairs of upper and lower rollers arranged up and down, and the lower roller is located in the bathing pool. In the lotion, based on the structure of the washing machine, only the fabric or cloth can be washed, and the loose fiber is in a discontinuous state, so it cannot be washed with the existing washing machine. The dyed loose fiber can only be woven into fabric or After forming the net, the ove...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06B1/02D06B23/04D06B23/20D06B23/18D06B23/22
Inventor 金国周俞月根王如洪陶华冠
Owner 绍兴国周针织科技有限公司
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