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Calcium-zinc composite stabilizer for plastic pipe production, and preparation method thereof

A calcium-zinc composite and stabilizer technology, applied in the field of composite stabilizers, can solve problems such as poor stabilization effect of calcium-zinc heat stabilizers, generation of toxic waste water, waste gas, unsatisfactory application effects, etc., and achieve good physical properties of products and easy raw materials Obtaining and significant social benefits

Inactive Publication Date: 2017-04-19
HUNAN HENGYUAN NEW MATERIAL TECH DEV CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, calcium-zinc heat stabilizers still have defects such as poor stabilizing effect, initial coloring, and "zinc burning", and the application effect is not ideal, so it is difficult to replace lead salt heat stabilizers, and auxiliary heat stabilizers need to be synergistic
[0003] Composite heat stabilizers are a development trend due to their excellent performance and good environmental protection performance. However, existing composite heat stabilizers (such as lead salt composite stabilizers and organotin stabilizers) have higher production costs and contain certain Toxicity, toxic wastewater and waste gas will be produced during the production process, which will pollute the environment and affect human health

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] 1. Reaction synthesis of basic calcium zinc phosphite:

[0025] Add water to the reaction kettle, raise the temperature to 80°C, add phosphorous acid, calcium hydroxide, and zinc oxide to mix. The molar ratio of acid to alkali is 1:2. After the reaction is completed, it is filtered through a plate and frame and dried for use.

[0026] 2. Surface treatment: Add the prepared 30KG basic calcium zinc phosphite, 10KG calcium zinc silicate, 20KG layered double hydroxy composite metal oxide, 8KG metal hydroxide into the reaction kettle, heat up to 80 ℃, according to The surface area is calculated by adding 2KG titanate for coating to complete the preparation of the main stabilizer.

[0027] 3. Compounding: Add 15KG epoxy compound and 10KG fatty acid lubricant into the reactor of the main stabilizer and heat up to 100℃ to form a melt.

[0028] 4. Fragmentation and crushing: The above-mentioned melt is formed into pieces on a tableting machine and broken into finished products.

Embodiment 2

[0030] 1. Reaction synthesis of basic calcium zinc phosphite:

[0031] Add water to the reaction kettle, heat up to 90°C, add phosphorous acid, calcium hydroxide, and zinc oxide to mix, and the molar ratio of acid to alkali is 1:2. After the reaction is completed, press filter through a plate and frame, dry, and set aside.

[0032] 2. Surface treatment: add the prepared 62KG basic calcium zinc phosphite, 35KG calcium zinc silicate, 51KG layered double hydroxy composite metal oxide, 32KG metal hydroxide into the reactor, heat up to 100 ℃, according to The surface area is calculated by adding 4KG of titanate and silane for coating to complete the preparation of the main stabilizer.

[0033] 3. Compounding: Add 32KG of epoxy compound and antioxidant, 33KG of fatty acid lubricant into the reactor of main stabilizer, and heat to 100℃ to form a melt.

[0034] 4. Fragmentation and crushing: The above-mentioned melt is formed into pieces on a tableting machine and broken into finished product...

Embodiment 3

[0036] 1. Reaction synthesis of basic calcium zinc phosphite:

[0037] Add water to the reaction kettle, raise the temperature to 100°C, add phosphorous acid, calcium hydroxide, and zinc oxide to mix. The molar ratio of acid to alkali is 1:2. After the reaction is completed, it is filtered through a plate and frame and dried for use.

[0038] 2. Surface treatment: add the prepared 50KG basic calcium zinc phosphite, 25KG calcium zinc silicate, 35KG layered double hydroxy composite metal oxide, 22KG metal hydroxide into the reaction kettle, heat up to 100 ℃, according to The surface area is calculated by adding 3 KG of silane and aluminate for coating to complete the preparation of the main stabilizer.

[0039] 3. Compounding: Add 26KG of aminouracil and antioxidant, and 20KG of external hydrocarbon lubricant into the reactor of the main stabilizer, and heat to 100℃ to form a melt.

[0040] 4. Fragmentation and crushing: The above-mentioned melt is formed into pieces on a tableting mach...

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PUM

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Abstract

The present invention relates to a calcium-zinc composite stabilizer for plastic pipe production, and a preparation method thereof. The calcium-zinc composite stabilizer is prepared from the following raw materials by weight: 30-70 parts of basic zinc calcium phosphite, 10-35 parts of zinc calcium silicate, 20-53 parts of a layered dihydroxy composite metal oxide, 8-32 parts of a metal hydroxide, 2-4 parts of a surfactant, 15-35 parts of an auxiliary stabilizer, and 10-35 of a lubricant. The preparation method comprises: 1) carrying out a reaction to synthesize basic zinc calcium phosphate; 2) carrying out surface treatment; 3) compounding; and 4) carrying out sheet forming and breaking. According to the present invention, the calcium-zinc composite stabilizer has advantages of good stability, sulfidization pollution resistance, less consumption, good thermal stability superior to the traditional lead salt composite stabilizer, good weathering resistance, long mold cleaning period, excellent physical property of the product, and the like; during the production process, no three-waste is generated, and no dust is generated during the application; the calcium-zinc composite stabilizer further has characteristics of low production cost, easily-available raw materials, significant economic benefits, significant social benefits and significant environmental benefits, and can widely replace the traditional lead salt composite stabilizer and the organotin stabilizer.

Description

Technical field [0001] The invention relates to a composite stabilizer, in particular to a calcium-zinc composite stabilizer for plastic pipes suitable for making plastic pipes, such as PVC pipes, PE pipes and the like, and a preparation method thereof. Background technique [0002] PVC and PE are general-purpose plastics with the largest output and consumption. The world's PVC output has exceeded 100 million tons, and my country's 17.8 million tons. Due to the poor thermal stability and processing difficulties of PVC, about 4% of heat stabilizer must be added during molding and processing. my country consumes about 700,000 tons of heat stabilizer each year. Traditionally, heat stabilizers are mainly lead salt heat stabilizers. Because lead salt stabilizers are highly toxic, bioaccumulative, and easy to generate dust, they will cause chronic problems for operators during production and use. Lead is poisoned, and will cause serious environmental pollution after being discarded. ...

Claims

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Application Information

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IPC IPC(8): C08K13/06C08K9/04C08K9/06C08K3/32C08K3/34C08K3/22C08K5/09C08K5/1515C08K5/3462
Inventor 刘石光
Owner HUNAN HENGYUAN NEW MATERIAL TECH DEV CO LTD
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