Processing method of pneumatic rubber capsule special for petroleum drilling machine

A technology of rubber airbags and processing methods, applied in applications, household appliances, other household appliances, etc., can solve the problems of not being able to quantify according to needs, increase production costs, consume large amounts of energy, etc. The effect of avoiding waste and saving production energy consumption

Active Publication Date: 2017-01-18
HENAN DALIN RUBBER & TELECOMM APP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the vulcanization mode adopted by most enterprises at home and abroad is: use traditional vulcanization tanks for vulcanization, and use boilers to provide steam to vulcanize products, because vulcanization tanks cannot be quantitatively determined, especially in certain types of orders When the quantity is small or the demand for a certain product is small, the vulcanization of the vulcanization tank will consume a lot of energy, resulting in waste of resources and increased production costs
In addition, due to the large size of the vulcanization tank itself, the whole process from loading to unloading requires the cooperation of multiple people, which wastes manpower and poses a great safety hazard

Method used

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  • Processing method of pneumatic rubber capsule special for petroleum drilling machine
  • Processing method of pneumatic rubber capsule special for petroleum drilling machine

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Effect test

Embodiment

[0045] Embodiment: A kind of processing method of special rubber air bag for petroleum drilling rig, comprising six process steps such as rubber mixing, calendering and cutting, extrusion, molding, vulcanization, packaging, etc., its specific processing steps are as follows:

[0046] A. Rubber mixing process:

[0047] ① Ingredients: According to the weight requirements of the production formula, accurately weigh each raw material and place it in the material basin for mixing;

[0048] ②Plastication of raw rubber: Before adding glue, adjust the roller pitch of the mill to 1-1.5mm, adjust the temperature of the rollers to room temperature, and roll the raw rubber materials with different sizes and viscosities in order to soften them, and pass 7 times to form a section. ;Mix all raw rubber materials evenly, then adjust the roller distance of the open mill to 4-5mm, thin pass twice, and pack the obtained plasticized rubber for later use;

[0049] ③Mixing: Put the plasticized rubb...

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PUM

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Abstract

The invention discloses a processing method of a pneumatic rubber capsule special for petroleum drilling machine. The method consists of six technical steps: rubber mixing, calendaring cutting, extrusion, molding, vulcanization, and packaging, etc. In the vulcanization step, liquid water is injected into a pneumatic rubber capsule by a high-pressure pump, the pressure is controlled by a pressure gauge, thus replacing the steam pressurization used by traditional vulcanization, increasing the internal pressure of the pneumatic rubber capsule during vulcanization, increasing the density of the pneumatic rubber capsule, and optimizing the product quality of the processed pneumatic rubber capsule. Also a pneumatic rubber capsule automated die on a vulcanization machine is adopted during vulcanization production, the vulcanization temperature, time and pressure are adjusted, so that in the production process, the die can achieve accurate die closing, die opening and lifting positioning, thus fundamentally solving the time consuming and labor consuming problems. In addition, liquid water is low in cost and can be recycled, so that the production cost of enterprises can be significantly reduced.

Description

[0001] 1. Technical field: [0002] The invention relates to a production process of rubber products, in particular to a processing method of a special rubber air bag for an oil drilling rig. [0003] 2. Background technology: [0004] The production process of rubber airbags for drilling rigs includes six processes including rubber mixing, calendering and cutting, extrusion, molding, vulcanization, and packaging. Among them, the vulcanization process is a special key process. The temperature, time and pressure of vulcanization directly affect the quality of the product. At present, the vulcanization mode adopted by most enterprises at home and abroad is: use traditional vulcanization tanks for vulcanization, and use boilers to provide steam to vulcanize products, because vulcanization tanks cannot be quantified according to needs, especially in certain types of orders When the quantity is small or the demand for a certain product is small, the vulcanization of the vulcanizatio...

Claims

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Application Information

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IPC IPC(8): B29D22/02
Inventor 侯林芳侯淼予高道旭张其兵赵连合张延勇张极玲张志伟纪磊张文贵韩运霞王小玲冯琳
Owner HENAN DALIN RUBBER & TELECOMM APP
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