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A magnetic field assisted micro-abrasive water jet machining method and its spraying device

A technology of abrasive water jet and injection device, which is applied in the direction of abrasive feeding device, abrasive, metal processing equipment, etc., can solve the problems of uneven supply of abrasive, uneven flow of abrasive, blockage of fine abrasive system, etc., and improve processing efficiency and processing quality, improving processing capacity and processing efficiency, and enhancing the effect of processing capacity

Inactive Publication Date: 2019-03-15
SHANDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Microabrasive water jet processing technology has unique advantages, but there are also many bottlenecks restricting its development:
At present, the abrasive supply methods of water jet processing devices at home and abroad, especially the fine abrasive water jet processing devices, generally have problems such as uneven abrasive supply and difficulty in accurately controlling the flow rate;
[0004] (2) The abrasive water jet injection device is easily blocked
Uneven abrasive flow is often the cause of clogging of fine abrasive systems
Due to the compressibility of the air, when the system pressure is reduced, a large amount of abrasive in the fine abrasive system will be ejected, which directly leads to a sharp increase in the abrasive content in the abrasive water jet, which is also very prone to blockage;

Method used

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  • A magnetic field assisted micro-abrasive water jet machining method and its spraying device

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Experimental program
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Effect test

Embodiment 1

[0031] The invention provides a processing method of a magnetic field-assisted micro-abrasive water jet processing injection device, the process of which is operated according to the following steps:

[0032] The first step: the abrasive nozzle 5 moves to the top of the workpiece to be processed, and adjusts the appropriate target distance;

[0033] Step 2: Open the water valve to inject high-pressure water from the central pipeline 11 and spray it out through the high-pressure water nozzle 10;

[0034] The third step: open the abrasive supply device 9, the magnetic abrasive enters the mixing chamber 7 through the abrasive inlet 8 to mix with water, and finally sprays out through the abrasive nozzle 5 to form an abrasive jet; the function of the mixing chamber 7 is to promote the magnetic abrasive and water to mix fully;

[0035] Step 4: Turn on the DC power supply 14 switch, adjust the DC power supply 14 to obtain a suitable current, and make the magnetic field generating dev...

Embodiment 2

[0037] Embodiment 2: The processing method provided by the application embodiment 1 of the present invention is applied to a fine abrasive water jet processing injection device assisted by a magnetic field, and is characterized in that it includes a magnetic field generating device and a nozzle fixing device, and the magnetic field generating device is installed on the nozzle 5 above, the two are coaxial; the magnetic field generating device includes a metal ring 3 , a solenoid 4 , and a DC power supply 14 . The metal ring 3 is fixed on the outer edge of the nozzle through the slot, and the metal ring 3 is connected with the solenoid 4 through the bolt 2. When the DC power supply 14 supplies power, the solenoid generates a magnetic field of a certain strength. The nozzle fixing device includes an L-shaped connecting angle iron 1 , a fixing frame 12 and a hexagonal thin nut 13 . The L-shaped connecting angle iron 1 is connected with the fixed frame 12 by bolts, and the fixed fr...

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Abstract

The invention discloses a magnetic field-assisted micro-abrasive water jet processing method and its spraying device. The processing method is that the water jet flows through a central pipeline through a high-pressure water nozzle to spray a high-pressure water jet, and the magnetic abrasive enters a mixing chamber through the abrasive inlet, and the water jet and Abrasives are mixed in the mixing chamber, and under the action of the magnetic field, a collimated high-speed abrasive water jet is formed, and finally sprayed out through the abrasive nozzle. The injection device involved includes a magnetic field generating device and a nozzle fixing device, the magnetic field generating device is installed on the nozzle, and the two are coaxial; the magnetic field generating device includes a metal ring, a solenoid, and a direct current power supply. The nozzle fixing device includes an L-shaped angle iron, a fixing frame and a hexagonal thin nut. In this device, the abrasive water jet adopts post-mixing type, and the abrasive adopts magnetic abrasive. When the abrasive and high-pressure water start to spray in, the magnetic field device starts to work to form a stable magnetic field, so that the jet beam can accurately and stably act on the surface of the workpiece. The invention solves the problems of non-uniform abrasive suction and divergent jet beams of the nozzle device by adding a magnetic field device to the abrasive nozzle.

Description

technical field [0001] The invention belongs to the technical field of special processing, and relates to a magnetic field-assisted micro-abrasive water-jet processing method and a spraying device thereof, in particular to a micro-abrasive water-jet processing method that can be widely used in cutting and polishing of metals, ceramics, composite materials, etc. and its nozzle device. Background technique [0002] With the development of production and the needs of scientific experiments, the demand for fine parts with high hardness, high brittleness and high melting point continues to grow. Many industrial sectors, especially the national defense industry, require cutting-edge scientific and technological products to develop in the direction of high precision, high temperature, and high pressure. The materials they use are becoming more and more difficult to process, and the requirements for machining accuracy and surface roughness are also getting higher and higher. , many...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24C7/00
CPCB24C7/0007
Inventor 侯荣国杨欢蒋振伟吕哲姜鹏鹏
Owner SHANDONG UNIV OF TECH
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