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Method for preparing environment-friendly high-property bamboo floor

A bamboo floor, high-performance technology, used in machinery and equipment, manufacturing tools, reed/straw treatment, etc., can solve problems such as affecting physical and mental health, affecting performance, and unstable product dimensions.

Inactive Publication Date: 2016-12-14
上海轩颂建筑科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The current bamboo flooring process needs to be dipped in phenolic resin, and phenolic resin will release formaldehyde in the later treatment process, which will affect people's physical and mental health.
At the same time, because bamboo contains hydrophilic groups such as hydroxyl groups and amino groups inside, it has a certain water absorption capacity. If it is not treated, the size of the product will be unstable and affect the performance.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] (1) Take materials, remove the bamboo green and bamboo yellow from the purchased raw bamboo, cut it off, and cut it into bamboo pieces of the same size;

[0024] (2) Surface treatment: Soak the above-mentioned bamboo slices in 15% sulfuric acid solution for 20 minutes and then conduct carbonization treatment. The carbonization treatment temperature is 120°C, and the carbonization time is 1 hour; the carbonized bamboo slices are treated in an oxygen plasma environment for 10 minutes ;

[0025] (3) dipping, soaking the above-mentioned surface-treated bamboo chips in urea-formaldehyde resin added with formaldehyde absorbing agent for 2 hours, and drying the bamboo after dipping in a constant temperature drying oven for 5 hours;

[0026] (4) Blank assembly by hot pressing. The above impregnated bamboo slices were assembled according to the requirements, and the assembled bamboo was put into a hot press with a hot pressing temperature of 120°C and a hot pressing time of 70 s...

Embodiment 2

[0030] (1) Take materials, remove the bamboo green and bamboo yellow from the purchased raw bamboo, cut it off, and cut it into bamboo pieces of the same size;

[0031] (2) Surface treatment: Soak the above-mentioned bamboo slices in 15% sulfuric acid solution for 30 minutes and then conduct carbonization treatment. The carbonization treatment temperature is 110°C, and the carbonization time is 2 hours; the carbonized bamboo slices are treated in an oxygen plasma environment for 10 minutes ;

[0032] (3) dipping, soaking the above-mentioned surface-treated bamboo chips in urea-formaldehyde resin added with formaldehyde absorbing agent for 2 hours, and drying the bamboo after dipping in a constant temperature drying oven for 2 hours;

[0033] (4) Assembling hot pressing, the above impregnated bamboo slices were assembled as required, and the assembled bamboo was put into a hot press with a hot pressing temperature of 140°C and a hot pressing time of 60 s / mm.

[0034] (5) Surfa...

Embodiment 3

[0037] (1) Take materials, remove the bamboo green and bamboo yellow from the purchased raw bamboo, cut it off, and cut it into bamboo pieces of the same size;

[0038] (2) Surface treatment: Soak the above-mentioned bamboo slices in 15% sulfuric acid solution for 25 minutes and then conduct carbonization treatment. The carbonization treatment temperature is 115°C, and the carbonization time is 1.5 hours; the carbonized bamboo slices are treated in an oxygen plasma environment for 10 minutes ;

[0039] (3) Dipping, soaking the bamboo chips after the above surface treatment in urea-formaldehyde resin added with formaldehyde absorbing agent for 2 hours, and drying the bamboo after dipping in a constant temperature drying oven for 3.5 hours;

[0040] (4) Assembling hot pressing, the above impregnated bamboo slices were assembled as required, and the assembled bamboo was put into a hot press with a hot pressing temperature of 130°C and a hot pressing time of 65 s / mm.

[0041] (5)...

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Abstract

The invention discloses a method for preparing an environment-friendly high-property bamboo floor. The method includes the following steps that (1) materials are obtained, specifically, the bamboo outer skin and bamboo inner skin of purchased raw bamboos are removed, and then the bamboos are cut off and cut to form bamboo strips which are equal in size; (2) surface treatment is performed, specifically, the bamboo strips are subjected to carbonizing treatment and plasma surface treatment; (3) impregnation is performed, specifically, the bamboo strips which are already subjected to surface treatment are soaked in urea resin for two hours, and the impregnated bamboo strips are dried in a constant temperature drying oven for two to five hours; (4) assembling and hot-pressing are performed, specifically, the impregnated bamboo strips are assembled as required and then subjected to hot-press forming; (5) surface polishing is performed, specifically, formed crude products are subjected to surface polishing so as to meet the requirements for brightness and smoothness; and (6) paint spraying is performed, specifically, a layer of transparent and electric paint is sprayed to the polished bamboo floor, and therefore, the finished bamboo floor is obtained. The bamboo floor prepared through the method has the good characteristics of being physically beneficial, environmentally friendly, waterproof, fireproof and attractive in appearance.

Description

technical field [0001] The invention relates to the field of building materials, in particular to a preparation method of an environment-friendly high-performance bamboo floor. Background technique [0002] Traditional wood flooring is loved by consumers because of its natural beauty and excellent environmental protection performance. However, my country's forest resources are poor and cannot meet the market demand for wood. As an alternative derivative of wooden flooring, bamboo flooring has quickly become a new favorite in the field of building materials due to its unique advantages. Bamboo flooring retains the natural texture of bamboo, which is fresh and elegant, and caters to Chinese consumers' love for bamboo since ancient times. [0003] The current bamboo flooring production process needs to be dipped in phenolic resin, and phenolic resin will release formaldehyde in the later treatment process, which will affect people's physical and mental health. At the same time...

Claims

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Application Information

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IPC IPC(8): B27J1/00B27K3/12B27K3/16B27K3/50B27K5/00B27K9/00
CPCB27J1/00B27K3/12B27K3/16B27K3/50B27K5/001B27K5/0085B27K9/002
Inventor 不公告发明人
Owner 上海轩颂建筑科技股份有限公司
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