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A high-performance low-expansion crucible and a preparing method thereof

A low-expansion, high-performance technology, used in the field of refractory materials, can solve the problems of short service life, high labor intensity, and low use times, and achieve the effects of improving thermal shock resistance, improving production qualification rate, and low production costs.

Active Publication Date: 2016-11-09
JINGDEZHEN CERAMIC INSTITUTE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the quartz crucible has fatal flaws, such as short service life and instability. Quartz has a crystal transformation at 573°C, accompanied by volume expansion, so it is easy to cause peeling and bursting, low frequency of use, and even quartz particles contaminate calcined products.
In addition, the crucibles used in the production of products with special materials, such as the crucibles of niobium and tantalum companies that produce niobium and tantalum, are very heavy, labor-intensive, and expensive, which increases the burden on enterprises.

Method used

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  • A high-performance low-expansion crucible and a preparing method thereof

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Experimental program
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Effect test

Embodiment 1

[0021] A high-performance low-expansion crucible, which is composed of a crucible base material and a crucible coating material. The mass percentage of the crucible base material is: 45% of pyrophyllite, 10% of spodumene, 10% of Suzhou soil, and Zimujie 1% soil, 4% black talc, 20% Guizhou soil, 0% white carbon black, 10% zirconia micropowder; the mass percentage of the crucible coating material is composed of: 15% pyrophyllite, zirconia after calcined at 800°C 85% micropowder, plus 0.1% polyacrylamide and 0.1% hydroxypropyl methylcellulose; the fineness of the zirconia micropowder is 10µm.

[0022] After the raw materials of the crucible base are mixed, ball milling, sieving, dehydration by pressure filtration, vacuum mud refining, molding and drying are carried out to obtain the crucible body, and then the crucible coating material is prepared into a slurry with good fluidity after batching , sprayed onto the inner surface of the crucible base, and finally fired to obtain a h...

Embodiment 2

[0024] A high-performance low-expansion crucible, which is composed of a crucible base material and a crucible coating material. The mass percentage of the crucible base material is: 58% of pyrophyllite, 5% of spodumene, 5% of Suzhou soil, and Zimujie 2% soil, 1% black talc, 22% Guizhou soil, 1% white carbon black, and 6% zirconia micropowder. The mass percentage of the crucible coating material is composed of: 12% pyrophyllite, praseodymium oxide calcined at 850°C 88% fine powder, plus 0.2% polyethylene glycol and 0.2% polyvinyl alcohol; the fineness of the zirconia fine powder and praseodymium oxide fine powder is 15 μm.

[0025] After the raw materials of the crucible base are mixed, ball milling, sieving, dehydration by pressure filtration, vacuum mud refining, molding and drying are carried out to obtain the crucible body, and then the crucible coating material is prepared into a slurry with good fluidity after batching , sprayed onto the inner surface of the crucible bas...

Embodiment 3

[0027] A high-performance low-expansion crucible is composed of a crucible base material and a crucible coating material. The mass percentage of the crucible base material is: 50% of pyrophyllite, 15% of spodumene, 5% of Suzhou soil, and Zimujie 1% soil, 1% black talc, 15% Guizhou soil, 3% white carbon black, 10% zirconia micropowder, the mass percentage of the crucible coating material is composed of: 10% pyrophyllite, lanthanum oxide after calcining at 1000°C 90% fine powder, plus 0.3% polyacrylic acid and 0.1% polyvinyl alcohol; the fineness of the zirconia fine powder and lanthanum oxide fine powder is 20µm.

[0028] After the raw materials of the crucible base are mixed, ball milling, sieving, dehydration by pressure filtration, vacuum mud refining, molding and drying are carried out to obtain the crucible body, and then the crucible coating material is prepared into a slurry with good fluidity after batching , sprayed onto the inner surface of the crucible base, and fina...

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Abstract

A high-performance low-expansion crucible and a preparing method thereof are disclosed. The crucible is formed by a crucible base material and a crucible coating material. The crucible base material comprises, by mass, 40-60% of petalite, 5-15% of spodumene, 5-15% of Suzhou kaolin, 1-3% of purple mujie clay, 1-5% of black talc, 10-25% of Guizhou soil, 0-3% of white carbon black and 5-10% of zirconia micro powder. The crucible coating material comprises 0-15% of petalite, 85-100% of functional material micro powder, 0.1-0.5% of an additive dispersant and 0.1-0.5% of an adhesive. A finished product of the crucible is prepared by mixing materials, ball milling, sieving, filter pressing to remove water, vacuum pugging, forming, drying to obtain a crucible blank, spraying the inner surface of the crucible blank with the crucible coating material and finally firing. The crucible is low in production cost and good in forming performance, effectively improves thermal shock resistance and mechanical strength of a product and effectively prolongs the service lifetime, thus facilitating technical progress and application development of the crucible industry.

Description

technical field [0001] The invention relates to the technical field of refractory materials, in particular to a high-performance low-expansion crucible and a preparation method thereof. Background technique [0002] Ceramic crucible is an important part of refractory materials. It is a container for melting and calcination, solid-liquid heating and reaction. [0003] Crucible production raw materials can be summarized into three types. One is crystalline natural graphite, the other is alumina crucible, and the third is quartz crucible. At present, the crucibles used for calcining hydroxides to obtain high-purity oxides are generally quartz crucibles. Because quartz crucibles are cheap and easy to obtain, they are widely used. However, quartz crucible has fatal flaws, such as short service life and instability. Quartz has crystal transformation at 573°C, accompanied by volume expansion, so it is easy to cause peeling and bursting, low frequency of use, and even quartz parti...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/19C04B35/622C04B41/87
CPCC04B35/19C04B35/622C04B41/009C04B41/5042C04B41/5045C04B41/87C04B2235/3244C04B2235/3418C04B2235/349C04B2235/96C04B2235/9607
Inventor 包启富刘昆董伟霞周健儿刘韩杨瑞强
Owner JINGDEZHEN CERAMIC INSTITUTE
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