Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Sand core good in air permeability and preparation method thereof

A technology of air permeability and sand core, applied in the field of lost foam, can solve the problems of poor air permeability, casting porosity defects, affecting the quality of castings, etc., and achieve the effect of increasing air permeability, good air permeability and excellent air permeability.

Inactive Publication Date: 2016-11-09
ANHUI QUANCHAI TIANHE MACHINERY
View PDF7 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, once the sand core produced in the prior art adopts the core bone, its air permeability will be poor. When the sand core has poor air permeability and poor exhaust, these gases will invade into the molten metal, making Castings are prone to porosity defects, which affect the quality of castings

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A sand core with good air permeability. The percentages of each component in the sand core are: clay 12%, activated carbon powder 4.5%, dry sand 3.5%, airgel 4%, and the balance is molding sand and unavoidable impurity elements.

[0022] The present invention also provides a method for preparing a sand core with good air permeability, comprising the following steps:

[0023] The first step is to prepare the core bone. The clay and activated carbon powder are made into the core bone for sand core according to the proportion. The clay and activated carbon powder are fully stirred to completely mix the clay and activated carbon powder to make a preliminary shape, and then fired in a high-temperature furnace to make the required core bone;

[0024] In the second step, dry sand is filled, and honeycomb holes are evenly made on the outer surface of the core bone. The production of honeycomb holes can be completed in advance in the first step, and dry sand is filled in the ho...

Embodiment 2

[0031] A sand core with good air permeability. The percentages of each component in the sand core are: clay 13.5%, activated carbon powder 6.5%, dry sand 6%, airgel 6%, and the balance is molding sand and unavoidable impurity elements.

[0032] The present invention also provides a method for preparing a sand core with good air permeability, comprising the following steps:

[0033] The first step is to prepare the core bone. The clay and activated carbon powder are made into the core bone for sand core according to the proportion. The clay and activated carbon powder are fully stirred to completely mix the clay and activated carbon powder to make a preliminary shape, and then fired in a high-temperature furnace to make the required core bone;

[0034] The second step is to fill with dry sand and evenly make honeycomb holes on the outer surface of the core bone. The production of honeycomb holes can be completed in advance in the first step, and dry sand is filled in the honey...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a sand core good in air permeability and a preparation method thereof. The sand core good in air permeability is prepared from 12-13.5% of pottery clay, 4.5-6.5% of activated carbon powder, 3.5-6% of dry sand, 4-6% of aerogel and the balance molding sand and inevitable impurity elements. The preparation method includes the following steps of dry sand filling, aerogel layer wrapping, sand core box coating, drying, shaping and material taking. The surface of a core bar is filled with dry sand through honeycomb holes, and the dry sand is used for adsorption for air. Because the surface of the core bar is further wrapped by an aerogel layer, the air permeability of the aerogel is especially good, good air permeability is achieved, the problems that because a sand core in the prior art is poor in air permeability once the core bar is adopted, and consequently a casting is prone to the cavity defect are solved, and therefore the air permeability of the sand core is improved, occurrence of the cavity defect of the casting is avoided, the aerogel layer further has high high-temperature resistance, damage to an air-permeable layer caused by high-temperature casting is avoided, and the requirement of casting work of various materials can be met.

Description

technical field [0001] The invention relates to the technical field of lost foam, in particular to a sand core with good air permeability and a preparation method thereof. Background technique [0002] Sand mold is an indispensable part for casting products in the foundry industry. As the name suggests, sand mold is a casting mold made of sand. Sand casting involves placing a model of the finished part or a wooden model in the sand, then filling the model with sand over the weekend, and after the model is taken out of the box, the sand forms the mold. According to the structural characteristics such as the shape of the product, sand cores are often fixed in the sand mold to form the cavity in the casting. In order to ensure that the sand core is not deformed, cracked or broken during the process of manufacturing, transportation, assembly and pouring, the sand core should have sufficient strength and rigidity. Therefore, core bone is usually embedded in the sand core to inc...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/10B22C1/00
CPCB22C9/10B22C1/00
Inventor 王承标满鹏徐忠雨董晓光张印
Owner ANHUI QUANCHAI TIANHE MACHINERY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products