Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A Composite Strengthening Method for Upsetting and Bulging of Generator Guard Ring

A bulging and upsetting technology, used in engine components, mechanical equipment, forging/pressing/hammering machinery, etc., can solve problems such as waste products, and achieve the effect of small residual stress, effective strengthening effect, and large deformation degree.

Active Publication Date: 2018-01-23
YANSHAN UNIV
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, in this kind of bulging process, the size relationship between the blank and the retaining ring before and after bulging is one-to-one correspondence, so the requirements for the size of the blank are extremely strict, and if you are not careful, there will be waste products due to size problems

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A Composite Strengthening Method for Upsetting and Bulging of Generator Guard Ring
  • A Composite Strengthening Method for Upsetting and Bulging of Generator Guard Ring
  • A Composite Strengthening Method for Upsetting and Bulging of Generator Guard Ring

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] During the strengthening process of the retaining ring, the axial strain is taken as -0.2, and the corresponding tangential strain of the inner diameter of the retaining ring blank is 0.315. Therefore, the height of the retaining ring blank can be obtained as 977.1, the outer diameter of the retaining ring blank is 912.2, and the outer diameter of the retaining ring blank is 609.6 from the volume constant condition. The above data is properly rounded according to the principle of reserving a certain machining allowance: the height of the retaining ring blank is 980mm, the inner diameter is 610mm, and the outer diameter is 915mm. Adjust the pressing speed of the press and the flow rate of the high-pressure liquid into the inner cavity of the retaining ring blank, so that the pressing speed of the upper die matches the increasing speed of the inner wall or (outer wall) diameter of the retaining ring blank, and the performance and size meet the requirements. guard ring.

Embodiment 2

[0040] The dimensions and requirements of the retaining ring are the same as in Example 1. During the strengthening process of the retaining ring, the axial strain is taken as -0.25, and the corresponding tangential strain of the outer diameter of the retaining ring blank is 0.297. Therefore, the height of the blank of the retaining ring is 1027.2, the outer diameter of the blank of the retaining ring is 928.8, and the inner diameter of the blank of the retaining ring is 651.6 from the condition of constant volume. The above data is properly rounded according to the principle of reserving a certain machining allowance: the height of the retaining ring blank is 1030mm, the inner diameter is 760mm, and the outer diameter is 1015mm. Adjust the pressing speed of the press and the flow rate of the high-pressure liquid into the inner cavity of the retaining ring blank, so that the pressing speed of the upper die matches the increasing speed of the inner wall or (outer wall) diameter...

Embodiment 3

[0042] During the strengthening process of the retaining ring, the axial strain is taken as -0.28, and the corresponding tangential strain of the outer diameter of the retaining ring blank is 0.272. Therefore, the height of the blank of the retaining ring is 1058.5, the outer diameter of the blank of the retaining ring is 952.3, and the inner diameter of the blank of the retaining ring is 694.1 from the condition of constant volume. The above data is properly rounded according to the principle of reserving a certain machining allowance: the height of the retaining ring blank is 1065mm, the inner diameter is 780mm, and the outer diameter is 1018mm. Adjust the pressing speed of the press and the flow rate of the high-pressure liquid into the inner cavity of the retaining ring blank, so that the pressing speed of the upper die matches the increasing speed of the inner wall or (outer wall) diameter of the retaining ring blank, and the performance and size meet the requirements. gu...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
yield strengthaaaaaaaaaa
yield strengthaaaaaaaaaa
yield strengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses an upsetting and bulging combined reinforcement method for a protective ring of a power generator. The upsetting and bulging combined reinforcement method for the protective ring of the power generator comprises the steps that a protective ring blank is placed on the conical surface of a lower die, and an upper die is placed on the conical surface of the upper end face of the protective ring blank through the cooperation with a force decreasing column; high-pressure liquid is injected into an annular cavity between the protective ring blank and the force decreasing column from the lower die through the force decreasing column, the liquid pressure is applied to the inner wall of the protective ring blank, and an axial compression load is applied to the protective ring blank through the upper die; and the protective ring blank deforms plastically under the combined action of the internal pressure and the axial compression load, and the purpose of reinforcing the protective ring blank is achieved. On the premise that the material yield condition of the protective ring is met, each set of certain axial compression load and radial load internal pressure and the change rule of the axial compression load and the radial load internal pressure form a loading path, and different loading paths can be obtained by adjusting the proportion of the internal pressure and the axial compression load; and control over the internal pressure and the axial compression load is converted into control over the pressing speed v of the upper die and the flow of the high-pressure liquid entering an inner cavity of the ring blank according to the constitutive relation of plastic mechanics.

Description

Technical field: [0001] The invention relates to the technical field of steam turbine generators and nuclear power generators, in particular to an upsetting and bulging composite strengthening method for a generator retaining ring. Background technique: [0002] The retaining ring is a key forging in turbogenerators and nuclear power generators. It has an interference fit with both ends of the rotor, and presses the rotor end coils tightly on the shaft to prevent them from flying out under the action of centrifugal force. The retaining ring rotates at high speed with the rotor. In addition to bearing the huge centrifugal force of the end of the rotor winding and itself and the superimposed load of the coil winding on the retaining ring, it also bears the assembly stress during shrink fitting. The environment is harsh. In order to ensure the safe operation of the generator set, the retaining ring is required to have high yield strength, good plastic toughness, uniform mechan...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B21K1/76B21J13/02
CPCB21J13/02B21K1/761
Inventor 李纬民朱丽赵文华郭晓琳
Owner YANSHAN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products