A three-dimensional braided composite automobile transmission shaft and its preparation method
A technology of three-dimensional weaving and composite materials, applied in the direction of shafts, couplings, mechanical equipment, etc., can solve the problems of high fuel consumption, heavy weight, low stiffness and life stability, etc., to reduce vehicle running vibration, reduce transmission noise, improve The effect of using safety and fuel efficiency
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Embodiment 1
[0041] A three-dimensional braided composite automobile transmission shaft, comprising a three-dimensional braided composite material transmission shaft tube 1, a three-dimensional braided composite material universal joint and a three-dimensional braided composite material connecting sleeve 6;
[0042] Such as figure 1 with figure 2 As shown, the two ends of the three-dimensional braided composite material transmission shaft tube 1 are provided with several first inner sliding spline grooves 2, and the three-dimensional braided composite material transmission shaft tube is a three-dimensional three-dimensional structure made of high-rigidity fibers. The braided prefabricated body, the secondary seam-laying structure along the thickness direction of the prefabricated body at the position of the first inner sliding spline groove 2 in the three-dimensional braided prefabricated body, and thermosetting resin composite molding;
[0043] Such as image 3 with Figure 4 As shown...
Embodiment 2
[0058] The preparation of the three-dimensional braided composite material automobile transmission shaft designed by the present invention comprises the following steps:
[0059] First, the preparation of three-dimensional braided composite transmission shaft tube preform. The mixed combination of M60J high modulus carbon fiber and alumina fiber is used as the prefabricated weaving filament, and the mixing ratio of carbon fiber and alumina fiber is 6:1. There is a first sliding spline groove inside the two ends of the shaft tube, and the position of the first sliding spline groove is formed by a three-dimensional six-direction weaving process to prepare for connection with other parts. The thickness of the prefabricated fabric at the spline groove is made of high-strength T300 The carbon fiber is reinforced by secondary seam laying, and the proportion of seam laying reinforcement fiber accounts for 10% of the overall fiber of the three-dimensional fabric prefabricated body of ...
Embodiment 3
[0071] The preparation of the three-dimensional braided composite material automobile transmission shaft designed by the present invention comprises the following steps:
[0072] First, the preparation of three-dimensional braided composite transmission shaft tube preform. The mixed combination of M40J high modulus carbon fiber and basalt fiber is used as the prefabricated weaving filament. The mixed ratio of carbon fiber and basalt fiber is 1:1. There is a first sliding spline groove inside the two ends, and the position of the first sliding spline groove is formed by a three-dimensional six-direction weaving process to prepare for connection with other parts. Secondary seam-laying reinforcement, the proportion of seam-laying reinforcement fiber accounts for 13% of the overall fiber of the three-dimensional fabric prefabricated body of the transmission shaft tube.
[0073] Second, the preparation of the three-dimensional braided composite universal joint prefabricated body. ...
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