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Three-dimensionally-woven composite automotive transmission shaft and manufacturing method of three-dimensionally-woven composite automotive transmission shaft

A technology of three-dimensional weaving and composite materials, applied in the direction of shafts, couplings, mechanical equipment, etc., can solve the problems of low stiffness life stability, high fuel consumption, heavy weight, etc., to improve the safety of use and fuel efficiency, reduce The effect of vehicle running vibration and reducing transmission noise

Active Publication Date: 2016-06-22
SHANDONG ZHONGHENG CARBON FIBER TECH DEV CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the problems of heavy weight, high fuel consumption, rigidity and low life stability of traditional metal materials and two-dimensional winding composite material automobile transmission shafts, the present invention provides a structure of three-dimensional braided fabric reinforced composite automobile transmission shafts The design and vacuum-introduced rapid curing molding technology can improve the comprehensive characteristics of important traditional automotive structural parts such as transmission shaft tubes and universal joints through three-dimensional fabric structures, with homogeneous, high-strength, high-rigidity, and excellent shock-absorbing performance. Practical application value

Method used

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  • Three-dimensionally-woven composite automotive transmission shaft and manufacturing method of three-dimensionally-woven composite automotive transmission shaft
  • Three-dimensionally-woven composite automotive transmission shaft and manufacturing method of three-dimensionally-woven composite automotive transmission shaft
  • Three-dimensionally-woven composite automotive transmission shaft and manufacturing method of three-dimensionally-woven composite automotive transmission shaft

Examples

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Effect test

Embodiment 1

[0041] A three-dimensional braided composite automobile transmission shaft, comprising a three-dimensional braided composite material transmission shaft tube 1, a three-dimensional braided composite material universal joint and a three-dimensional braided composite material connecting sleeve 6;

[0042] Such as figure 1 and figure 2 As shown, the two ends of the three-dimensional braided composite material transmission shaft tube 1 are provided with several first inner sliding spline grooves 2, and the three-dimensional braided composite material transmission shaft tube is a three-dimensional three-dimensional structure made of high-rigidity fibers. The braided prefabricated body, the secondary seam-laying structure along the thickness direction of the prefabricated body at the position of the first inner sliding spline groove 2 in the three-dimensional braided prefabricated body, and thermosetting resin composite molding;

[0043] Such as image 3 and Figure 4 As shown, ...

Embodiment 2

[0058] The preparation of the three-dimensional braided composite material automobile transmission shaft designed by the present invention comprises the following steps:

[0059] First, the preparation of three-dimensional braided composite transmission shaft tube preform. The mixed combination of M60J high modulus carbon fiber and alumina fiber is used as the prefabricated weaving filament, and the mixing ratio of carbon fiber and alumina fiber is 6:1. There is a first sliding spline groove inside the two ends of the shaft tube, and the position of the first sliding spline groove is formed by a three-dimensional six-direction weaving process to prepare for connection with other parts. The thickness of the prefabricated fabric at the spline groove is made of high-strength T300 The carbon fiber is reinforced by secondary seam laying, and the proportion of seam laying reinforcement fiber accounts for 10% of the overall fiber of the three-dimensional fabric prefabricated body of ...

Embodiment 3

[0071] The preparation of the three-dimensional braided composite material automobile transmission shaft designed by the present invention comprises the following steps:

[0072] First, the preparation of three-dimensional braided composite transmission shaft tube preform. The mixed combination of M40J high modulus carbon fiber and basalt fiber is used as the prefabricated weaving filament. The mixed ratio of carbon fiber and basalt fiber is 1:1. There is a first sliding spline groove inside the two ends, and the position of the first sliding spline groove is formed by a three-dimensional six-direction weaving process to prepare for connection with other parts. Secondary seam-laying reinforcement, the proportion of seam-laying reinforcement fiber accounts for 13% of the overall fiber of the three-dimensional fabric prefabricated body of the transmission shaft tube.

[0073] Second, the preparation of the three-dimensional braided composite universal joint prefabricated body. ...

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Abstract

The invention discloses a three-dimensionally-woven composite automotive transmission shaft and a manufacturing method of the three-dimensionally-woven composite automotive transmission shaft. A three-dimensionally-woven composite transmission shaft pipe and a universal joint are designed and the sleeve connection and combination manner of the three-dimensionally-woven composite transmission shaft pipe and the universal joint is designed according to the stress characteristic of the transmission process of the automotive transmission shaft. Three-dimensional multi-axial fabric structure combination is conducted through a hybrid fiber multi-direction weaving manner, the structural performance of the specific portion of the transmission shaft is strengthened, and finally integrated weaving of the three-dimensional prefabricated body structure is achieved. After a related three-dimensional fabric prefabricated body workpiece is manufactured, the specific fiber is selected to be subjected to thickness-direction seam laying secondary strengthening treatment so that the strength and rigidity in the thickness direction can be improved; and finally, a thermosetting resin glue solution serves as a base material, resin impregnation recombination and resin curing are conducted on the three-dimensionally-woven prefabricated body fabric by the adoption of continuous forming with vacuum infusion and quick thermocuring combined, and finally a three-dimensionally-woven composite automotive transmission shaft assembly made of the hybrid fiber fabric is formed.

Description

technical field [0001] The invention relates to the technical field of preparation of automobile transmission shafts, in particular to a composite automobile transmission shaft with a three-dimensional braided fiber fabric structure applied to different vehicle models and a preparation method thereof. Background technique [0002] As an important power transmission component in the automobile transmission system, the transmission shaft is mainly used together with the gearbox and the drive axle to effectively transmit the power generated during the operation of the engine to the wheels so that the car can generate driving force. Research has shown that 17-22% of the engine energy will be consumed due to its own weight during the operation of the transmission system itself, and the currently used metal transmission shaft will reduce the energy utilization efficiency of the engine due to the large body density of the metal itself. greater burden. In addition, during the opera...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/34B29C70/54F16C3/02F16D3/16B60K17/22
CPCB29C70/34B29C70/54B60K17/22F16C3/023F16C3/026F16D3/16
Inventor 朱波曹伟伟乔琨王永伟赵圣尧
Owner SHANDONG ZHONGHENG CARBON FIBER TECH DEV CO LTD
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