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Novel carbonized wood production method

A production method and technology of carbonized wood, which are applied in the directions of wood treatment, wood impregnation, wood impregnation, etc., can solve the problems of poor waterproof performance, unsatisfactory termite resistance performance, etc., and achieve increased density, improved insect-proof and termite-proof performance, and improved mechanical strength. Effect

Inactive Publication Date: 2016-04-13
GUILIN RONGTONG TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology uses different solutions for modifying wood without affecting their qualities or functions. It involves mixing certain chemical agents together beforehand, allowing them to react on each other under specific conditions that enhance these benefits. These modifications help protect against damage from insect attack while maintaining desired physical attributes like flexural rigidity, moisture absorption capacity, fire protection capabilities, etc., making wooden products more durable over longer periods of time compared to older methods. Additionally, this new technique allows for efficient manufacturing processes due to faster processing times and increased productivity. Overall, this innovative technical results provide an effective way to modify wood materials through various techniques involving modified components combined within solvent mixtures containing special reagents called chelating agent(s) and nanoparticles (NP).

Problems solved by technology

Technical Problem: Existing methods for modifying wooden structures suffer from issues like poor fire resistivity due to environmental factors including changes caused by climate conditions and living organisms, while existing treatments involve expensive processes involving harmful agents. Additionally, current methods require large amounts of energy input and result in decreased product quality and increased costs associated with manufacturing.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] A novel carbonized wood production method, the steps are as follows:

[0030] 1. Selection: The modulus of sodium silicate is 1.4; the particle size range of nano-silica powder and nano-titanium dioxide powder is 10-80nm.

[0031] 2. Wood impregnation pretreatment

[0032] Put wood with a specification of 1200mm×130mm×30mm (length×width×thickness) in a vacuum treatment tank, first vacuumize the vacuum treatment tank for 0.6h; then inject sodium silicate solution: nano silica powder: nano Titanium dioxide powder: Zinc borate solution = 5:0.6:0.5:2 impregnation modification solution, after the tank to be treated is filled, apply a pressure of 1.5Mpa, and the pressure holding time is 2.4h; finally vacuum the tank for 1.4h Vacuumize, drain the impregnated modification liquid remaining on the wood, and take out the wood.

[0033] 3. Wood high temperature treatment

[0034] a) Preparatory stage: put the impregnated pretreated wood into the carbonization chamber of the carb...

Embodiment 2

[0042] A novel carbonized wood production method, the steps are as follows:

[0043] 1. Selection: The modulus of sodium silicate is 1.2; the particle size range of nano-silica powder and nano-titanium dioxide powder is 1-100nm.

[0044] 2. Wood impregnation pretreatment

[0045] Put wood with a specification of 1200mm×130mm×30mm (length×width×thickness) in a vacuum treatment tank, first vacuumize the vacuum treatment tank for 0.4h; then inject sodium silicate solution: nano silica powder: nano Titanium dioxide powder: Zinc borate solution = 4:0.5:0.3:1 immersion modification solution, after the tank to be treated is filled, apply a pressure of 1.2Mpa, and the pressure holding time is 2.1h; finally vacuum the tank for 1.1h Vacuumize, drain the impregnated modification liquid remaining on the wood, and take out the wood.

[0046] 3. Wood high temperature treatment

[0047] a) Preparatory stage: put the impregnated pretreated wood into the carbonization chamber of the carboni...

Embodiment 3

[0055] A novel carbonized wood production method, the steps are as follows:

[0056] 1. Selection: The modulus of sodium silicate is 1.6; the particle size range of nano-silica powder and nano-titanium dioxide powder is 20-70nm.

[0057] 2. Wood impregnation pretreatment

[0058] Put wood with a specification of 1200mm×130mm×30mm (length×width×thickness) in a vacuum treatment tank, first vacuumize the vacuum treatment tank for 0.8h; then inject sodium silicate solution: nano silica powder: nano Titanium dioxide powder: Zinc borate solution = 6:0.7:0.7:3 immersion modification solution, after the tank to be treated is filled, apply a pressure of 1.8Mpa, and the pressure holding time is 2.7h; finally vacuum the tank for 1.7h Vacuumize, drain the impregnated modification liquid remaining on the wood, and take out the wood.

[0059] 3. Wood high temperature treatment

[0060] a) Preparatory stage: put the impregnated pretreated wood into the carbonization chamber of the carboni...

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PUM

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Abstract

The invention discloses a novel carbonized wood production method which comprises the three steps of wood impregnation pretreatment, wood high temperature treatment and wood surface treatment, wherein an impregnation modified liquid in the wood impregnation pretreatment is a mixed solution composed of a sodium silicate solution, nano silicon dioxide powder, nano titanium dioxide powder and a zinc borate solution with the weight part ratio of the sodium silicate solution to the nano silicon dioxide powder to the nano titanium dioxide powder to the zinc borate solution being (4-6) to (0.5-0.7) to (0.3-0.7) to (1-3); and during the cooling period in the wood high temperature treatment, a batch-type steam injection method is adopted for cooling, the temperature in a carbonization chamber is decreased to 115 to 125 DEG C at the speed of 7 to 12 DEG C/h, and the temperature is maintained for 1.3 to 1.7 h, then, the temperature is decreased to 90 to 100 DEG C at the speed of 4 to 6 DEG C/h, and the temperature is maintained for 0.5 to 0.9 h, the wood is subjected to humidity conditioning and moisture regaining treatment for 7 to 9 h through steam with the same temperature, the moisture content of the wood is regulated back to 4 to 7%, and finally, the temperature naturally drops to the room temperature.

Description

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Claims

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Application Information

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Owner GUILIN RONGTONG TECH CO LTD
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