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Method for performing high-moisture organization by using wheat vital wheat gluten plasmogen

A technology of wheat gluten and high moisture, which is applied in the field of extrusion processing, can solve the problems of unseen tissue protein, etc., and achieve the effect of fine and rich fibrous structure, good appearance and taste, and wide application prospects

Pending Publication Date: 2016-03-23
河南省邓肯生物科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

According to domestic and foreign literature, there is no report on the preparation of tissue protein by using gluten puree with high water content.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] This embodiment uses the method for high-moisture organization of wheat gluten puree, which includes the following steps: (1) First, mix the wheat gluten puree and low-temperature defatted soybean meal at a mass ratio of 7:3. , At the same time add 5% (based on the total mass of wheat gluten puree and low-temperature defatted soybean meal) of wheat starch, stir and mix in a vertical mixer to make the moisture reach 55%, and mix the mixed vegetable protein powder , Wheat gluten puree and wheat starch are added to the extruder feeder barrel for secondary mixing, and the extrusion test is carried out; (2) The extrusion parameters of the extruder feeder described in step (1) Set the feed rate to 4.00kg / h, set the extruder's temperature in zone one to 30°C, zone two to 70°C, zone three to 110°C, zone four to 130°C, zone five to 150°C, six The zone temperature is 170°C, the screw speed is 340rpm; (3) the wheat gluten tissue protein obtained in step (2) is cut, cooled, and then...

Embodiment 2

[0024] In this embodiment, the method of using wheat gluten for high-moisture tissue formation includes the following steps: (1) First, mix wheat gluten with low-temperature defatted soybean meal at a mass ratio of 6:4, while adding 5% The wheat starch is mixed in a vertical mixer to make the moisture reach 50%, and the mixed vegetable protein powder is added to the extruder feeder barrel for secondary mixing and extrusion test; (2) The extrusion parameters mentioned in step (1) are the feed rate 4.00kg / h, and set the extruder's first zone temperature to 30°C, second zone temperature to 70°C, third zone temperature to 130°C, and fourth zone temperature to 140°C The temperature in the five zone is 160°C, the temperature in the six zone is 160°C, and the screw speed is 260rpm; (3) The wheat gluten tissue protein obtained in step (2) is subjected to shear packaging processing.

[0025] The high-moisture wheat gluten structured protein prepared according to the above method has a deg...

Embodiment 3

[0027] In this embodiment, the method of using wheat gluten for high-moisture tissue formation includes the following steps: (1) First, mix wheat gluten and low-temperature defatted soybean meal in a mass ratio of 7:3, and add 5 % Wheat starch is stirred and mixed in a vertical mixer to make the moisture reach 55%, and the mixed vegetable protein powder is added to the extruder feeder barrel for secondary mixing and extrusion test; (2) Set the extrusion parameters in step (1) to feed rate 4.00kg / h, and set the extruder's temperature in zone one to 30°C, zone two to 70°C, zone three to 130°C, and zone four to 140 The temperature in the five zones is 160°C, the temperature in the six zones is 160°C, and the screw speed is 340 rpm; (3) The wheat gluten tissue protein obtained in step (2) is subjected to shear packaging processing.

[0028] The high-moisture wheat gluten texture protein prepared according to the above method has a texture degree of 2.05, a hardness of 8.88 kg, an ela...

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Abstract

The invention discloses a method for preparing high-moisture organized protein by using wheat vital wheat gluten plasmogen. According to the method, extrusion treatment is performed on the wheat vital wheat gluten plasmogen by using a twin-screw extruder with a cooling die head, and high-moisture wheat vital wheat gluten organized protein products are prepared. The high-moisture organized protein which is prepared by using the wheat vital wheat gluten plasmogen in the method presents texture similar to that of meat and better fibrous structure characteristics; besides, the vital wheat gluten plasmogen is used as a raw material, drying the raw material is not needed, and water is not needed to be added for mixing, so that the original activity of vital wheat gluten can be maintained, energy resources are saved, pollution is reduced, products have better appearance and texture, comprehensive and balanced nutrition, low fat and low cholesterol, the products are suitable for public consumption, and the products have broad development and application prospects in the respect of replacing meat products or being used as meat simulants.

Description

Technical field [0001] The invention relates to the technical field of extrusion processing, in particular to a method for using wheat gluten puree for high-moisture protein organization. Background technique [0002] Gluten is made into gluten mass by removing the starch in wheat flour by washing with water, called gluten puree, and then using saturated steam as the heat source to dry the wet gluten with about 70% water at low temperature until the water content is not more than 10% and protein According to the national standard of "GB / T21924-2008 gluten", the water content of gluten should not exceed 8% and the water absorption rate should not be less than 160%. In the process of organization, the low-moisture gluten powder is adjusted to 40-60% moisture by adding water, and then extruded to prepare. This requires a screw extruder with a higher aspect ratio, which is difficult to manufacture and requires higher screw strength. , The cost is high, so the high-humidity extrusion...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23J3/14A23J3/18
CPCA23J3/14A23J3/18
Inventor 安红周王登科朱萍娄玉兰薛义博陈红杰杜蘅
Owner 河南省邓肯生物科技有限公司
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