A manufacturing method of a stator frame

A technology for a stator frame and a manufacturing method, which is applied to electromechanical devices, manufacturing motor generators, electrical components, etc., can solve the problems of high manufacturing difficulty, difficult to control dimensional tolerance requirements, easy deformation, etc., and achieves shortened manufacturing cycle and reliable manufacturing. method, the effect of ensuring dimensional tolerance

Active Publication Date: 2018-04-06
甘肃酒钢集团西部重工股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The outer dimension of the stator base is 5.6 meters and the wall thickness is 10mm. It is a large thin-walled part, which is easy to deform after hoisting. At the same time, the strict dimensional tolerance requirements are difficult to control during the processing process, and the production is difficult.

Method used

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  • A manufacturing method of a stator frame
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Embodiment Construction

[0030] A manufacturing method for a stator frame, comprising the following steps:

[0031] ⑴ Check the size margin of the stator frame blank.

[0032] ⑵Hang the pole beam on the side of the flange where the blank of the stator base and the stator bracket are matched, and then use the pole beam to lift the blank of the stator base to the workbench of the vertical lathe.

[0033] Among them: the length of the pole beam matches the diameter of the blank of the stator frame.

[0034] The diameter of the vertical lathe table is greater than 5 meters.

[0035] (3) When clamping, the side of the flange with a thickness of 40mm in the blank of the stator base faces the workbench downwards, and the height between the workbench of the vertical lathe and the flange surface is 100mm, so as to ensure that the 5382-diameter stop can pass through The turning tool cuts out backwards. At the same time, because the inner hole of the flange and the four-layer positioning block inside need to ...

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PUM

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Abstract

The invention relates to a stator base processing and manufacturing method, comprising the steps of: (1) inspecting the size allowance of a stator base blank piece; (2) using a carrying pole beam to lift the stator base blank piece to a vertical lathe workbench; (3) in a clamping process, welding three layers of pressing plates on a cylinder wall in a step shape, wherein each layer is provided with four pieces in a crossing mode to compress the stator base blank piece; and first performing rough turning, then loosening the pressing plates, and lightly pressing the pressing plates to perform finish turning on the size at each position; (4) measuring on the vertical lathe workbench to record all sizes to be used as a final installation size recording of a stator base; (5) using the carrying pole beam to lift the stator base after finish turning, and installing the stator base on a turning tool after assembling with a stator support; (6) turning the stator base, driving a turning mould to be lifted to a boring mill workbench, and using a drill lifting tool to lift a drill to distribute drilling holes after assembling with a sealing cover plate; and (7) turning trunnion apertures on two sides of a boring mill; and performing circularity regulation when deformation of the stator base is greater. The stator base processing and manufacturing method can effectively solve the problems of deformation and poor dimension.

Description

technical field [0001] The invention relates to the field of mechanical manufacturing, in particular to a manufacturing method for a stator frame. Background technique [0002] Wind power is a renewable and clean energy. Wind power generation is an important form of wind energy utilization. Wind energy is a renewable, non-polluting, high-energy, and promising energy source. It is currently an industry that is strongly supported by the state. Wind power technology and equipment is an important part of the wind power industry, as well as the foundation and guarantee for the development of the wind power industry. [0003] The stator base is one of the components of the rotor structure of the direct drive wind turbine, and the rotor structure of the direct drive wind turbine is an important part of the main engine of the wind turbine. The outer dimension of the stator base is 5.6 meters and the wall thickness is 10mm. It is a large thin-walled part, which is easy to deform af...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02K15/14
CPCH02K15/14
Inventor 边明茹
Owner 甘肃酒钢集团西部重工股份有限公司
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