Preparing method and application of gray iron inoculant

An inoculant and gray cast iron technology, applied in the field of casting, can solve the problems of poor performance of gray iron, increase the cost of inoculants, increase the white structure, etc., achieve the best ability to suppress iron carbide, and improve the reproducibility rate and stability, and the effect of reducing the tendency of white mouth

Active Publication Date: 2016-01-13
成都宏源铸造材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, most manufacturers use 75 ferrosilicon inoculant as the inoculant to produce gray cast iron, but these products have shortcomings such as short incubation time, poor wear resistance, low hardness, low tensile strength, uneven cross-section, and easy whitening. The product is unstable and cannot meet the requirements of some machine castings that require high hardness
[0005] In order to improve the above shortcomings, some manufacturers began to add other materials to the ferrosilicon inoculant to prepare composite inoculants, such as chromium, copper, etc. However, when adding the above materials, new problems will be introduced
For example, the addition of chromium will increase the probability of white structure formation, which will lead to a decrease in the hardness of gray iron. Adding copper will not only have no good effect in improving the properties of gray iron, but will greatly increase the cost of preparing inoculants.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Embodiment 1 (preparation)

[0027] 66% Si, 3% Zr, 2% Ca, 2.5% Mn, 1.5% Fe by weight 3 o 4 , 0.5% carburant and 24.5% Fe are mixed evenly and pulverized, put into a vacuum melting furnace, replace the air in the furnace with argon, and raise the temperature to 1300°C. After the raw materials are melted, mechanically stir them evenly; in the container Pouring, and placing the container in liquid nitrogen, rapidly cooling the alloy raw material to room temperature to form a block, and crushing the block into alloy powder with an average particle size of 200 μm. Wherein, the components of the recarburizer include: C: 99%, S: 0.4, moisture: 0.2%, and the particle size is 0.2-1mm.

Embodiment 2

[0028] Embodiment 2 (preparation)

[0029] 70% Si, 1% Zr, 1% Ca, 0.5% Fe by weight 3 o 4 , 1% carburant and 26.5% Fe are mixed evenly and pulverized, put into a vacuum melting furnace, replace the air in the furnace with argon, and raise the temperature to 1500°C. After the raw materials are melted, mechanically stir them evenly; in the container Pouring, and placing the container in liquid nitrogen, rapidly cooling the alloy raw material to room temperature to form a block, and crushing the block into alloy powder with an average particle size of 500 μm. Wherein, the components of the recarburizer include: C: 99%, S: 0.4, moisture: 0.2%, and the particle size is 0.2-1mm.

Embodiment 3

[0030] Embodiment 3 (preparation)

[0031] 68% Si, 2% Zr, 1.6% Ca, 1% Mn, 1% Fe by weight 3 o 4 , 0.6% carburant and 25.8% Fe are mixed evenly and pulverized, put into a vacuum melting furnace, replace the air in the furnace with argon, heat up to 1350 ° C, after the raw materials are melted, mechanically stir evenly; in the container Pouring, and placing the container in liquid nitrogen, rapidly cooling the alloy raw material to room temperature to form a block, and crushing the block into alloy powder with an average particle size of 300 μm. Wherein, the components of the recarburizer include: C: 99%, S: 0.4, moisture: 0.2%, and the particle size is 0.2-1mm.

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PUM

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Abstract

The invention discloses a preparing method of gray iron inoculant. The preparing method comprises the following steps that 66-70% of Si, 1-3% of Zr, 1-2% of Ca, 0-2.5% of Mn, 0.5-1.5% of Fe3O4, 0.5-1% of carburant and the balance Fe and inevitable microelements are evenly mixed, smashed, melted, stirred, poured, quickly frozen and smashed for standby use. The invention further discloses application of the gray iron inoculant. By means of the gray iron inoculant, the comprehensive performance of gray iron can be improved, and the inoculating efficiency is improved.

Description

technical field [0001] The invention relates to the field of casting, in particular to a preparation method of a gray cast iron inoculant and its application in the field of casting. Background technique [0002] The inoculant can promote graphitization, reduce the tendency of white mouth, improve the shape and distribution of graphite, increase the number of eutectic groups, refine the matrix structure, round the ductile iron graphite, reduce or eliminate chilling, and prevent free cementite on the surface Formation, uniform structure, improved mechanical properties and other advantages, it has been widely used in the field of cast iron. [0003] Gray cast iron is basically a eutectic alloy composed of iron, carbon and silicon, in which carbon mainly exists in the form of graphite. Gray cast iron is one of the most widely used cast iron materials in the field of cast iron. Because of its good castability, good wear resistance, good machinability, smooth surface, high vibra...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C33/08C21C1/08
Inventor 韩岗马银强林志国
Owner 成都宏源铸造材料有限公司
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