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A Rectangular Smelting Section Feeding Process of Electron Beam Cooling Hearth Furnace for Titanium or Titanium Alloy

An electron beam cooling bed furnace and titanium alloy technology, which is applied in the field of rectangular melting section feeding of electron beam cooling bed furnaces, can solve the problems of decreased ingot yield, section cracking, riser and the like, and achieves convenient operation, simple process, Use good effect

Active Publication Date: 2017-04-05
YUNNAN TITANIUM IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, at the initial stage of casting, the molten metal is easy to involve impurities and gas on the inner wall of the crystallizer into the head of the ingot to form pores (bubbles), and if feeding (insulation) is not performed after casting, it is easy to form risers, cross-section cracks, etc. casting defect
Generally, the method of cutting the head and tail is adopted to eliminate the influence of the defect on the subsequent processing, but this method will greatly reduce the yield of the ingot

Method used

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  • A Rectangular Smelting Section Feeding Process of Electron Beam Cooling Hearth Furnace for Titanium or Titanium Alloy
  • A Rectangular Smelting Section Feeding Process of Electron Beam Cooling Hearth Furnace for Titanium or Titanium Alloy

Examples

Experimental program
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Effect test

Embodiment 1

[0016] The electron beam cooling hearth furnace casting ingot rectangular smelting section feeding process for titanium or titanium alloy includes the following steps:

[0017] (1) Determine the feeding shrinkage section of the ingot cast in the electron beam cooling hearth furnace. Taking an ingot with a specification of 1050×210mm and the feeding position as the tail of the ingot as an example, the determination method is to define the head of the ingot within 100mm from the starting casting surface to the ingot length; when all the materials in the bucket are added to the electron beam After the smelting and cooling bed of the cooling bed furnace, confirm the position of the ingot length at this time, and define the casting length within 150mm from the end face of the tail as the tail of the ingot;

[0018] (2) Close the feeding system of the system and stop feeding. After all the materials are melted, observe the flow of the metal liquid at the overflow port on the smeltin...

Embodiment 2

[0025] The electron beam cooling hearth furnace casting ingot rectangular smelting section feeding process for titanium or titanium alloy includes the following steps:

[0026] (1) Determine the feeding shrinkage section of the ingot cast in the electron beam cooling hearth furnace. Taking the ingot with the specification of 1380×210mm and the feeding position as the head of the ingot as an example (sudden interruption of smelting, the ingot is connected through the feeding process) as an example, the determination method is to place the casting surface within 100mm of the ingot length Defined as the head of the ingot; when all the material in the bucket is added to the smelting and cooling bed of the electron beam cooling bed furnace, confirm the position of the ingot length at this time, and define the casting length within 150mm from the end face of the tail as the tail of the ingot;

[0027] (2) When the length of the head of the cast ingot is 80 mm, close the feeding syst...

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PUM

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Abstract

The invention discloses a feeding process for a rectangular smelting section of a titanium or titanium-alloy electron beam cold bed furnace. The feeding process comprises the following steps: stopping feeding after determining a section which needs feeding, shutting off an electronic gun which is responsible for scanning a smelting region, a refining region and a casting region of the electron beam cold bed furnace after all materials are molten until no molten metal at a pouring gate flows to a crystallizer of the electron beam cold bed furnace; keeping a length position of cast ingot unchanged, and keeping a liquid surface position in the crystallizer; starting performing feeding; if the feeding position is the head of the cast ingot, recovering the size of a pattern scanned by the electronic gun which is responsible for scanning the crystallizer after the feeding is completed, recovering scanning power of the electronic gun, shutting on the electronic gun which is responsible for the smelting region, the refining region and the casting region, and directly casting after the operation of the electronic gun is stable; and when the feeding position is the tail of the cast ingot, directly shutting off the electronic gun. The feeding process disclosed by the invention is simple in design, convenient in operation, good in using effect, and capable of effectively solving defects appearing in head and tail of rectangular plate blank, thereby greatly improving once yield of the cast ingot.

Description

technical field [0001] The invention relates to the technical field of rectangular smelting cross-section feeding of titanium or titanium alloy electron beam cooling hearth furnace. Background technique [0002] For the vacuum autoconsumption smelting (VAR) of titanium or titanium alloys, feeding is generally required at the end of smelting to reduce the depth of shrinkage cavity at the tail of the ingot and increase the yield of the ingot. The existing feeding process generally adopts step-by-step reduction of the melting current, and is carried out by means of small current and heat preservation. To use this feeding process, it is necessary to calculate the remaining electrode weight at the beginning of feeding, the current, voltage and time of each level, etc. Due to fluctuations in current, voltage, vacuum degree and other parameters during each furnace smelting, it is easy to cause the weight of the remaining electrodes to be insufficient when each furnace of titanium ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22B34/12C22C1/02C22C14/00
Inventor 李志敏黄海广曹占元卞辉黄晓慧杨兴灿
Owner YUNNAN TITANIUM IND
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