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Construction method for polishing outer mold of precast box beam

A construction method and box girder technology, applied in the direction of bridges, bridge construction, erection/assembly of bridges, etc., can solve the problems that the appearance is difficult to make up, the quality of the project leaves hidden dangers, etc., so as to shorten the construction period of the beam, the construction is fast, and the economic benefits are good. Effect

Active Publication Date: 2015-12-02
CR10BG NO 3 CONSTR
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the prefabricated girders of many large bridges and extra large bridges adopt the structural form of box girders. Once the concrete is poured, the defects in its appearance will be difficult to make up, leaving hidden dangers to the quality of the project.

Method used

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  • Construction method for polishing outer mold of precast box beam

Examples

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Effect test

example 1

[0043] Project example 1. Jiangmen section (K2+720~K44+100) project of Guangzhou-Fojiang Expressway-Heshan connecting line Fokai Expressway flyover bridge

[0044] 1.1 Project overview

[0045] The Heshan Link Fokai Expressway Bridge is located in Guqiao Village, Yayao Town, Heshan City. The center mileage of the bridge is LK1+341.5. 18×25+10×34+39.9+55+39.9+15×25 span combination, with a total length of 1499.8m.

[0046] 1.2 Construction situation

[0047] In the construction of the prefabricated small box girder of the Fokai high-speed flyover bridge, the template spraying release agent construction technology was used. The prefabricated small box girder field of the bridge is located on the subgrade behind the 0# platform of the Fokai high-speed flyover bridge. The box girder is prefabricated All use stainless steel steel molds, combined with spraying release agent, and adopt this construction technology to meet the requirements of standardized construction management.

example 2

[0048] Project Example 2: Chaohui Expressway Jinchang Road Elevated Bridge 1#

[0049] 2.1 Project overview

[0050] The 1# bridge of Jinchang Road in this contract section is next to Chaoshan International Airport in Denggang Town, with a starting point of K17+471.5 and an ending point of K21+325.5, with a total length of 3.854 kilometers. Among them, there are 1045 pieces of 30m small box girder, 185 pieces of 27m small box girder, and 40 pieces of 25m small box girder, all of which are prefabricated and installed.

[0051] 2.2 Construction situation

[0052] There are 3 track production lines in the beam manufacturing yard of the fourth industrial area, including the steel bar processing area, beam manufacturing area, and beam storage area, with an area of ​​about 40,000 m2. For the girder-making tasks of Xiazheng Bridge, Jinchang Road Viaduct #1 Bridge, and the east-west ramp of the airport, a total of 3,310 pieces of prefabricated box girders, including 63 pieces of 20m...

example 3

[0053] Engineering Example 3: Hongpaihe Bridge

[0054] Engineering monitoring and result evaluation

[0055] After adopting the technology of spraying release agent on stainless steel formwork, the appearance of box girder concrete has been significantly improved, and the appearance quality of concrete has reached excellent. It solves the pollution of waterways due to excessive oil pollution, and brings a good environmental protection effect. The whole construction process is in a safe, stable, fast, high-quality and controllable state, which has been affirmed and praised by the owners and supervisors, and has achieved good economic and social benefits.

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Abstract

The invention discloses a construction method for polishing an outer mold of a precast box beam. The construction method is used for polishing an inner mold and the outer mold of a precast concrete structural component, brushing a demolding agent on the polished inner mold and the polished outer mold of the precast concrete structural component, and casting a concrete structural article of which the construction period is short in place. The construction method sequentially comprises the following steps: cleaning a base; regulating the size of a wedge block at the bottom of the beam; sticking sealing strips on the outer mold; assembling the outer mold; polishing a formwork, and removing dust; spraying the demolding agent; and after acceptance inspection is qualified, sending semi-finished products into following operation procedures. Handheld polishing equipment is utilized to cleanly polish a staggered platform on the surface of the formwork and residual concrete, an air compressor is used for continuous pressurization so as to spray the demolding agent in a handheld oil tank through a high pressure, the brushing thickness of the demolding agent sprayed in the manner is easier to control than the brushing thickness of the demolding agent sprayed manually, an oil path runoff is not formed in the surface of the formwork, and the color of the outer surface of the box beam can be effectively controlled; the air compressor is adopted to be combined with a spray gun so as to perform pressurized spraying, a uniform isolating layer is formed on the surface of the formwork, and the situation that runoff is formed because too much oil is brushed by using a traditional roller brush is avoided; the concrete surface is smooth after the mold is disassembled, and the appearance color is uniform.

Description

technical field [0001] The invention relates to the field of civil engineering, in particular to a construction method for grinding the outer mold of a prefabricated box girder when the inner and outer molds of a prefabricated concrete member are polished and coated with a release agent and a cast-in-place concrete structure with a short construction period. Background technique [0002] The appearance quality of concrete is an intuitive reflection of the quality of concrete engineering, and it is an effective measure to protect steel bars from corrosion and ensure the durability of concrete structures. Therefore, improving the appearance quality of concrete is of great significance to concrete engineering, especially for exposed concrete components. Quality control should be strengthened. At present, the prefabricated girders of many large bridges and extra large bridges adopt the structural form of box girders. Once the concrete is poured, it will be difficult to make up f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E01D21/00
Inventor 刘伟周小敏薛陆豹
Owner CR10BG NO 3 CONSTR
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