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Carbon steel pipe welding technology

A welding process and pipeline technology, applied in the field of steel pipe welding, can solve the problems that the production volume cannot meet the market demand, weak welding mechanical performance, poor welding mechanical performance, etc., to avoid repeated welding, improve mechanical strength, welding solid effect

Inactive Publication Date: 2015-10-07
CHENGDU ZHENZHONG ELECTRIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The welding quality requirements of carbon steel pipes are relatively high, and the existing steel pipe welding process has poor welding mechanical properties at the weld seam of carbon steel pipes, which can no longer meet the applications in some fields that require high mechanical properties at the weld seam.
Today, some steel pipe manufacturers use submerged arc welding to weld carbon steel pipes and stainless steel pipes in order to solve this problem. However, this method uses a single steel plate production method, resulting in a production volume that is far from meeting the market demand.
In addition, in today's steel pipe welding process, the improper grasp of the amount of misalignment of the inner wall and the inadequate treatment of the groove further aggravate the weak strength of the welding mechanical properties of the carbon steel pipe weld.

Method used

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  • Carbon steel pipe welding technology

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Embodiment 1

[0021] Such as figure 1 As shown, the present invention includes a welding process for carbon steel pipelines, comprising the steps of:

[0022] A) Groove processing, the groove form and groove size of the pipe shall meet the requirements of the design documents or welding process card;

[0023] B) Assembling, prior to the assemblage of weldments, the paint, scale, burr and galvanized layer on the groove and its inner and outer surfaces shall be cleaned up. The edge amount is less than 10% of the pipe wall thickness;

[0024] C) Preheat the weldment group before welding, and the preheating temperature is between 100°C and 200°C;

[0025] D) Perform tack welding on the welded components after the first preheating, immediately remove the defective components after welding, reposition and then perform the second preheating before welding;

[0026] E) Carry out visual inspection of the welds on the welded components;

[0027] F) Perform welding heat treatment for the qualified...

Embodiment 2

[0031] This embodiment is preferably as follows on the basis of Embodiment 1: the material of the matching jig to be welded with the base metal during tack welding in step D) is the same type, and the base metal should not be damaged when the jig is removed. The remaining weld scars should be ground and repaired until the surface of the base metal is flush. The clamping tool made of this material has a higher degree of fit, which can further reduce the gap of virtual welding during the welding process and improve the mechanical strength of the weld.

[0032] In step C), the preheating width shall be based on the center of the weld, and each side shall not be less than 3 times the thickness of the weldment. Guarantee the quality of the weld.

[0033] In step E), argon tungsten arc welding is used for welding the carbon steel pipes in the welded assembly with a pipe diameter less than or equal to 60 mm, and argon tungsten arc welding is used for bottom welding and manual arc we...

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Abstract

The invention discloses a carbon steel pipe welding technology. The welding technology includes the following steps that groove machining is conducted, the pipe groove form and groove size of a pipe should meet the stipulation of a design document or a welding technology card; grouping is conducted, paint, dirt, burrs and zinc coatings arranged at the position, within the range of being larger than or equal to 10 mm, of a groove and the surfaces of the inner side and the outer side of the groove should be cleaned completely before welding piece grouping is conducted, when the inner-wall alignment tolerance of the pipe or a pipe fitting is 10% smaller than the pipe wall thickness when the pipe or the pipe fitting is in butt joint with a connector; first-time preheating is conducted on welding piece pairs before welding, and the preheating temperature ranges from 100 DEG C to 200 DEG C; positioning welding is conducted on welding assemblies generated after first-time preheating is conducted, the welded assemblies with defects are removed immediately, second-time preheating is conducted after reposition is conducted, and the welding is conducted again. By means of the principle, the alignment tolerance of the inner wall is accurately mastered, the groove is processed accurately, the processing process is optimized, and the mechanical strength of the welding seam position is improved.

Description

technical field [0001] The invention relates to the field of steel pipe welding, in particular to a welding process for carbon steel pipes. Background technique [0002] At present, with the development of science and technology, all walks of life are increasing the number of conveying pipeline products in the machinery industry. For example, in the oil exploration industry, a large number of large-diameter and high-performance conveying pipes are required. In low and medium pressure boilers Steel pipes, carbon steel pipes are also used in high pressure boiler steel pipes. The welding quality requirements of carbon steel pipes are relatively high, and the existing steel pipe welding process has poor welding mechanical properties at the welds of carbon steel pipes, which can no longer meet the applications in some fields that require high mechanical properties at the welds. Today, some steel pipe manufacturers use submerged arc welding to weld carbon steel pipes and stainles...

Claims

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Application Information

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IPC IPC(8): B23K9/167B23K9/028B23K9/235
CPCB23K9/167B23K9/0282B23K9/235B23K2101/06
Inventor 李富常聂海涛黄永富刘承范张仁友张仁明胡国波曾彦
Owner CHENGDU ZHENZHONG ELECTRIC
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