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Novel sandwich type plant sheet and production process thereof

A production process and sandwich-type technology, applied in the field of plant flakes and their production processes, can solve the problems of easily polluted environment, discount of processing resistance, powder falling, etc., and achieve flexible and diverse technological processes, improve processing resistance, reduce The effect of pollution

Inactive Publication Date: 2015-08-26
YUNNAN REASCEND TOBACCO TECH GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above methods are all spraying tobacco raw materials on the substrate, and the tobacco raw materials are all attached to the substrate, which is prone to powder falling during processing, which is easy to pollute the environment, and its processing resistance is also greatly reduced.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Example 1: Set the final prepared sandwich-type plant flakes to a quantitative 100g, containing 60% of the plant material rate, that is, in the finally prepared sandwich-type plant flakes, the total mass of added plant materials and plant extracts is 100g. 60% of the mass of the carrier layer. The manufacturing process is as follows:

[0018] (1) The defibrated tobacco fiber is sent to the forming box of the papermaking thin sheet production line by wind, and the weight of the single-layer matrix of the loading layer is set to 50g / m 2 , copied into shape to obtain the loading layer;

[0019] (2) Select two layers of carrying layers, spray tobacco extract on the inner surface of each layer of carrying layers, and the amount of spray on each side is 5g / m 2 ;

[0020] (3) Add powdered tobacco material between the two loading layers, the addition amount is 50g / m 2 ;

[0021] (4) Composite two layers of carrying layers with powdered tobacco material and tobacco extract ...

Embodiment 2

[0022] Embodiment 2: The weight of the final prepared sandwich-type plant thin slice is set to 100 g, and the plant material content is about 50%. The manufacturing process is as follows:

[0023] (1) The defibrated tea fiber is sent to the forming box of the papermaking thin sheet production line, and the weight of the single-layer matrix of the supporting layer is set to 10g / m 2 , copied into shape to obtain the loading layer;

[0024] (2) Choose three supporting layers, apply tea extract to the inner surface of the outer two supporting layers, and apply tea extract to both sides of the middle layer of supporting layer, and the application amount on each side is about 4g / m 2 ;

[0025] (3) The three supporting layers are rolled and bonded by physical rolling, and then dried to obtain a finished product of sandwich plant flakes. After drying, the dryness of the finished product is ≥80%.

Embodiment 3

[0026] Embodiment 3: The weight of the final prepared sandwich-type plant thin slice is set to 100 g, and the plant material rate is about 30%. The manufacturing process is as follows:

[0027] (1) The defibrated corn fiber is sent to the forming box of the paper-making thin sheet production line, and the weight of the single-layer matrix of the supporting layer is set to 50g / m 2 , copied into shape to obtain the loading layer;

[0028] (2) Select two layers of carrying layers, add corn material between the two layers of carrying layers, the addition amount is 30g / m 2 ;

[0029] (3) The carrier layer and the corn material layer are compounded by physical rolling, and then dried to obtain a finished product of sandwich plant flakes. After drying, the dryness of the finished product is ≥80%.

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Abstract

The invention discloses a novel sandwich type plant sheet and a production process thereof, wherein plant fiber material is used as a bear layer substrate; at least two bear layers are provided; plant extract and plant material with the bear layer quality of 10 percent to 100 percent are added between adjacent two bear layers; and after tightly compositing the bear layers and the plant extract and plant material layer in the middle, the sandwich type plant sheet can be obtained by drying. The invention provides a novel sandwich type plant sheet and a production process, which has the advantages that the performance of processing resistance is good; the plant material attached to the substrate is not easily to fall, so the component of plant fragrance can be effectively maintained; the sandwich type plant sheet can be used in tobacco to make the quality of cigarette suction better; the energy consumption is low; and the pollution to the environment is less.

Description

technical field [0001] The invention relates to the technical field of plant flakes and its production process, in particular to the plant flakes used for cigarettes and its production process. Background technique [0002] The basic production process of the traditional paper-making method in the tobacco industry is as follows: using tobacco powder and tobacco stems to extract separately or using different solvent extraction processes, the extracted tobacco stems are defibrated, mixed with tobacco powder, beaten and refined, and then The qualified slurry is sent to the paper machine to be copied into a substrate, and the extracts of tobacco stems and tobacco powder are processed separately or combined, and then purified, refined, and concentrated, and the obtained refined concentrate is coated on the sheet substrate. There are some reports on the patent literature on the production of reconstituted tobacco leaves at home and abroad. For example, the Chinese patent applicati...

Claims

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Application Information

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IPC IPC(8): A24B3/14
CPCA24B3/14
Inventor 刘维涓付宇张世东卫青
Owner YUNNAN REASCEND TOBACCO TECH GRP
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