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Thermoplasticity reinforcing plastic pipe preparation process

A technology for enhancing thermoplasticity and preparation process, applied in the field of pipe manufacturing, it can solve the problems of pipe pressure bearing capacity, poor impact resistance, insufficient melting of reinforced tape adhesive resin, unable to meet the requirements of pipeline transportation situation, etc., and achieve high production efficiency. , light weight, low cost effect

Inactive Publication Date: 2015-07-22
JIANGSU SHENSHI NEW MATERIAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing thermoplastic pipe preparation process has the following disadvantages: 1. The winding gap of the reinforcement layer is large (8.0-15.0D), and the pressure bearing capacity is lower than 3.5MPa; 2. The heating of the plastic-coated reinforcement belt is heated by a lamp tube. Uneven heating after winding, the adhesive resin in the reinforcing tape cannot be fully melted, and the bonding strength between layers is poor, resulting in poor pressure bearing capacity and impact resistance of the pipe; 3. No co-extrusion die extrusion process Technology, the use temperature of the pipes produced is below 65°C, the corrosion resistance is poor, and it cannot meet the requirements of the continuous development of pipeline transportation; 4. The number of pipe joints is large, the weight of pipe meters is large, and the installation difficulty of pipeline engineering is increased, and the installation cost is high.

Method used

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  • Thermoplasticity reinforcing plastic pipe preparation process
  • Thermoplasticity reinforcing plastic pipe preparation process
  • Thermoplasticity reinforcing plastic pipe preparation process

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Embodiment 1

[0029] Embodiment 1: The production diameter is 2.5 inch reinforced thermoplastic pipes.

Embodiment 2

[0030] Embodiment 2: The production diameter is 4 inch reinforced thermoplastic pipes.

Embodiment 3

[0031] Embodiment 3: Production of a reinforced thermoplastic pipe with a pipe diameter of 6 inches.

[0032] Such as figure 1 As shown, the preparation process of the above three groups of embodiments comprises the following steps:

[0033] (1). Preparation of inner tube layer

[0034] (1) material preparation

[0035] (2) Feeding: Send the granular PE80 material into the first extruder, and send the granular modified PP material into the second extruder, both of which are fed by a vacuum suction device;

[0036] (3) Heating: Heating the raw materials fed into the first extruder and the second extruder at the same time, the heating temperature is shown in Table 1 and Table 2, the melt temperature is 190°C, and the melting pressure protection threshold is 50MPa;

[0037] (4) Co-extrusion: the heating temperature is shown in Table 3, the screw extrusion speed is 8.5-12r / min,

[0038] (5) Forming: The melted co-extruded material is extruded and passed through the vacuum sizi...

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Abstract

The present invention discloses a thermoplasticity reinforcing plastic pipe preparation process, which comprises inner pipe layer preparation, reinforcing layer preparation and protection layer preparation and specifically comprises steps of material feeding, heating, extruding, traction, winding, wrapping, code spraying, marking, cutting, coiling, and packing, wherein the screw extruder barrel heating and the mold heating are completed through the three-stage six-zone heating stage, the winding axis center line and the inner pipe axis center line form the angle of 50-60 DEG, and the strip-like material bidirection cross winding structure is formed and comprises the left spiral winding later and the right spiral winding layer. The preparation process is the thermoplasticity reinforcing plastic pipe preparation process with characteristics of high production efficiency and low cost, wherein the pressure bearing capacity can achieve 32 MPa, and the impact resistance can achieve 130 KJ / m<2>.

Description

technical field [0001] The invention relates to the technical field of pipe manufacture, in particular to a preparation process of reinforced thermoplastic pipe. Background technique [0002] With the continuous development of pipeline transportation, the materials to be transported have been expanded to solid, solid-liquid, gas-liquid and sulfur-containing high-viscosity materials, especially in fields such as oil and gas fields, chemical industry, electric power, mines, coal mines, and channel dredging. Performance has more special requirements. To design and manufacture a high-pressure composite pipe that adapts to various complex terrains and environmental conditions in the field, and has comprehensive mechanical properties such as impact resistance, corrosion resistance, light weight, anti-fouling, low friction, and low temperature resistance, in addition to rationally designing the pipe structure , Selection of high-quality materials, reasonable composition ratio, the...

Claims

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Application Information

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IPC IPC(8): B29C47/06B29C53/58B29C47/02B29C69/00
CPCB29C48/0019B29C48/001B29C48/0022B29C48/0023B29C48/09B29C48/18B29C48/92B29C2948/92704
Inventor 刘海鹰陈云辉仲宝付王小东栾明国
Owner JIANGSU SHENSHI NEW MATERIAL TECH
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