Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Pre-treatment energy-saving emission-reduction production technology

A production technology, energy-saving and emission-reduction technology, applied in fiber treatment, biochemical fiber treatment, textile material treatment, etc., can solve problems such as technological transformation, technological innovation, low waste water discharge, weak technical force, etc., to achieve Improve the quality of pre-treated fabrics, reduce the pH value of the residual liquid, and shorten the production time

Inactive Publication Date: 2015-05-20
QINGDAO XINYIFA IND & TRADE
View PDF0 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The consumption of dyeing and chemical materials is also 20%-30% more than that of developed countries. Therefore, printing and dyeing wastewater has long plagued enterprises and governments and restricted the development of the industry. Achieving remarkable results has been listed as one of the important goals to be achieved by the textile industry in the past three years. The plan emphasizes that by 2010, the entire industry should achieve an average annual reduction of energy consumption per unit of added value by 5%, an average annual reduction of water consumption by 7%, and waste water discharge. For the textile industry, energy saving and emission reduction is not only an obligation, but also a responsibility that must be fulfilled. The textile printing and dyeing industry in the Yangtze River Delta region is well developed, and the advantages of industrial clusters are obvious. The treatment of printing and dyeing wastewater has been dispersed from the original However, relevant research and statistics show that nearly half of the printing and dyeing enterprises have outdated equipment, traditional technology, weak technical force, little progress in technological transformation and technological innovation, process optimization and new technology application have not yet fully completed. In place, there is still huge room for improvement in process control, process management, resource recycling, etc. It is imperative to implement energy conservation and emission reduction

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0014] A pre-treatment energy-saving and emission-reduction production technology, specifically including:

[0015] (1) Scouring agent and hydrogen peroxide bath-step process: use the multifunctional scouring agent that integrates alkali agent, stabilizer, chelating agent, penetrant, emulsifier, and detergent to replace the traditional alkali-oxygen process. The caustic soda, stabilizer, penetrating agent and scouring agent, the feeding procedure is simplified compared with the traditional process, the feeding time is saved by at least 10 minutes, and the production time is shortened. After the treatment, it is deoxidized by hot washing → picklingcatalase, without draining Direct dyeing saves one washing process, saves at least 10 tons of water per ton of cloth, and saves energy consumption for the initial heating of dyeing. The pH value of the working fluid used in this auxiliary agent is only about 10, and the subsequent cleaning is convenient. The pH value of the waste li...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a pre-treatment energy-saving emission-reduction production technology, which comprises the following steps: 1)a scouring agent and hydrogen peroxide immersion bath one-step process: the multifunctional scouring agent which combines functions of an alkali collection agent, a stabilization agent, a chelating agent, an osmotic agent, an emulsifier and a detergent is used for replacing caustic soda, the stabilizing agent, the osmotic agent and the scouring agent in a traditional alkali-oxygen technology; 2)a high efficiency short-flow technology: the common cotton woven fabric employs an alkali-oxygen pad-steam one step method short-flow desizing-scouring-bleaching technology for replacing a routine desizing-scouring-bleaching method; for the thin type cotton woven fabric, a multi-functional high efficiency auxiliary agent and hydrogen peroxide one-bath one-step pad-steam technology is employed; 3)a old pad-short steaming technology; the old pad-short steaming technology is employed; 4)a biological enzyme pre-treatment technology: the biological enzyme pre-treatment technology is employed for cotton and blending fabric. The method has can effectively perform pre-treatment with energy saving and emission reduction, and can reach the environmental protection effect.

Description

technical field [0001] The invention relates to a pretreatment energy-saving and emission-reduction production technology, and belongs to the technical field of energy-saving and emission-reduction. Background technique [0002] China's textile industry, especially the printing and dyeing industry, is bound to be impacted by the "green" wave due to some urgent problems in environmental pollution, ecological deterioration, energy consumption, and resource waste; the printing and dyeing industry is a large water user, and the unit product Water consumption is about three times that of developed countries. Printing and dyeing wastewater accounts for 80% of the country's textile wastewater discharge. The discharge of major water pollutants COD ranks 4th among all industries, ammonia nitrogen ranks 6th, and the average water reuse rate is low. to 10% (mainly circulating cooling water), which is the lowest in all industries. [0003] The consumption of dyeing and chemical materia...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D06M16/00D06B21/00D06B23/20
Inventor 董金翠
Owner QINGDAO XINYIFA IND & TRADE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products