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Titanium alloy casting benching method

A technology of fitter processing and titanium alloy, which is applied in the field of fitter processing of titanium alloy castings. It can solve the problems of uneven casting composition, difficulty in alignment of marking lines, and differences in hardness of large castings, so as to reduce the difficulty of tapping and improve the durability of drill bits. The effect of small elastic modulus

Inactive Publication Date: 2015-04-29
青岛齐力铸钢有限公司
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  • Abstract
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  • Application Information

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Problems solved by technology

[0004] Titanium and titanium alloys are engineering materials with good comprehensive mechanical properties. Their main performance characteristics are high specific strength, good thermal strength, and excellent corrosion resistance. They are increasingly widely used in aviation, aerospace, shipbuilding, petroleum, chemical and other industrial fields. However, titanium alloy castings are difficult-to-machine materials, and it is easy to form a very hard oxide layer during processing, which accelerates tool wear; in addition, because the wall thickness of titanium alloy is usually thin and the rigidity is poor, it is easy to produce clamping deformation during processing. Moreover, the machining allowance is small, it is difficult to align the marking line, and it is easy to cause waste products; in addition, the large-scale castings have uneven casting components and different hardness, which will bring greater difficulties to machining

Method used

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Embodiment

[0016] The fitter processing method of the titanium alloy casting of the present embodiment comprises the following steps:

[0017] (1) When the fitter marks the processing line of the casting, the machining allowance of the wall thickness of the casting itself is usually not large. Therefore, when marking the line, it must be aligned strictly according to the processing benchmark, taking into account other processing surfaces, and the wall thickness after processing should be uniform; Once the casting is found to be defective, remedial measures should be taken to remedy it, such as repairing the defect, reshaping the deformation, and making the machining allowance as uniform as possible;

[0018] (2) When the fitter is shaping the titanium alloy casting, he should not only consider that the elastic modulus of the titanium alloy is small, and if the force is too small, it is easy to cause rebound and fail to achieve the purpose of shaping, but also consider that the wall thickn...

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Abstract

The invention discloses a titanium alloy casting benching method. During the line drawing, the correction needs to be strictly carried out according to the processing reference, other processing surfaces are considered, and the wall thickness after the processing needs to be uniform; when casting defects are discovered, remediation measures need to be taken for remediation; during the shaping, generally, large surfaces are knocked, and meanwhile, the force cannot be too strong; during the hole drilling, the feeding quantity needs to be small, the feeding speed needs to be uniform, when the cutting resistance is increased or the cutting chip shape and color abnormity is discovered, a drill bit needs to be replaced in time, or the cutting edge needs to be ground again; a screw tap trimming and grinding method is adopted, the screw tap calibration part is trimmed to be narrow, the bottom hole diameter is increased by 0.1mm, the uniform and slow manual tapping is adopted, the sufficient cooling liquid is maintained, and qualified titanium alloy parts are processed. The titanium alloy casting benching method has the advantages that the cutting chip bonding is reduced, the tapping difficulty is reduced, the durability of the drill bit is improved, the quality of the processed parts is improved, the dimension precision is ensured, the processing efficiency is effectively improved, and the production cost is reduced.

Description

[0001] technical field [0002] The invention belongs to the technical field of material processing, and in particular relates to a fitter processing method for titanium alloy castings. [0003] Background technique [0004] Titanium and titanium alloys are engineering materials with good comprehensive mechanical properties. Their main performance characteristics are high specific strength, good thermal strength, and excellent corrosion resistance. They are increasingly widely used in aviation, aerospace, shipbuilding, petroleum, chemical and other industrial fields. However, titanium alloy castings are difficult-to-machine materials, and it is easy to form a very hard oxide layer during processing, which accelerates tool wear; in addition, because the wall thickness of titanium alloy is usually thin and the rigidity is poor, it is easy to produce clamping deformation during processing. Moreover, the machining allowance is small, and it is difficult to align the scribin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P13/02
CPCB23P13/02
Inventor 刘占向
Owner 青岛齐力铸钢有限公司
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