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Four-graded roller compacted concrete suitable for water power hydraulic engineering and preparation method thereof

A technology for roller compacted concrete and water conservancy engineering, applied in sustainable waste treatment, solid waste management, climate sustainability, etc., can solve the problems of concrete aggregate separation, low cost, dryness, poor cohesion, etc. The effect of hydration heat temperature rise, temperature control cost reduction, and hydration temperature rise reduction

Inactive Publication Date: 2015-03-11
CHANGJIANG RIVER SCI RES INST CHANGJIANG WATER RESOURCES COMMISSION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] (1) The traditional RCC mixture is dry and hard, and its cohesion is poor. Therefore, in order to ensure the uniform distribution of aggregates and the long-term durability of the dam, two or three grades of aggregates are generally used, that is, aggregate pellets The diameter is limited within 80mm, and the advantages of less cementitious material and low cost of RCC cannot be fully realized;
[0006] (2) Domestic dams generally use 30cm layer thickness as the layer thickness of the secondary and tertiary RCC pouring layers, which cannot fully reflect the advantages of rapid paving, rapid rolling, and rapid rise of RCC dams
[0008] (1) New breakthroughs and developments are urgently needed in the design theory of RCC mix ratio, especially the theoretical and experimental research on improving aggregate gradation (maximum particle size), increasing pouring layer thickness, and adaptability of rolling equipment. is blank;
[0009] (2) For roller compacted concrete, due to the increase of aggregate particle size, it may cause a series of problems such as concrete aggregate separation, poor aggregate wrapping performance, and internal defects of concrete.

Method used

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  • Four-graded roller compacted concrete suitable for water power hydraulic engineering and preparation method thereof
  • Four-graded roller compacted concrete suitable for water power hydraulic engineering and preparation method thereof
  • Four-graded roller compacted concrete suitable for water power hydraulic engineering and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0035] A four-grade roller compacted concrete suitable for hydropower and water conservancy projects, including cement, fly ash, sand, gravel, water, high-efficiency water reducing agent, and air-entraining agent. The cement is 42.5 ordinary Portland cement or 42.5 medium heat Portland cement. The water demand ratio of grade II fly ash used in this example is 93.8%; the high-efficiency water reducer is a polycarboxylic acid type high-performance water reducer, and the theoretical water reduction rate is 22%; the air-entraining agent is AE air-entraining agent agent. In this embodiment, the dosage of the water reducing agent is 0.7% of the mass of the gelling material, and the dosage of the air-entraining agent is 0.05% of the mass of the gelling material.

[0036] Prepare the four-graded roller compacted concrete of the present invention according to the mix ratio shown in Table 1. At the same time, according to the formula shown in Table 2, the three-grade RCC with the same...

Embodiment 2

[0052] Prepare the four-graded roller compacted concrete of the present invention according to the mix ratio shown in Table 5.

[0053] Table 5C 90 20 four-grade RCC mix ratio (kg / m 3 )

[0054] serial number

strength level

cement

fly ash

water

the sand

gravel

Superplasticizer

air entraining agent

2

C 90 20

49

91

70

643

1585

1.12

0.07

[0055] The preparation method of four-graded RCC is as follows: firstly, mix cement, aggregate (sand and gravel) and fly ash according to the proportion and then dry mix for 30 seconds; then add water, water reducer and air-entraining agent according to the proportion , and mix for 3 minutes; discharge after the mixing is completed.

[0056] According to GB / T50081-2002 "Standards for Test Methods of Mechanical Properties of Ordinary Concrete" and SL352-2006 "Test Regulations for Hydraulic Concrete" to test the VC value, compressive strength, self-gener...

Embodiment 3

[0061] Prepare the four-graded roller compacted concrete of the present invention according to the mix ratio shown in Table 7.

[0062] Table 7C 90 20 four-grade RCC mix ratio (kg / m 3 )

[0063] serial number

strength level

cement

fly ash

water

the sand

stone

Superplasticizer

air entraining agent

3

C 90 20

64

78

71

665

1563

1.14

0.071

[0064] The preparation method of the four-graded RCC is as follows: firstly, mix cement, aggregate and fly ash according to the proportion and dry mix for 30 seconds; then add water, water reducer and air-entraining agent according to the proportion, and mix for 3 minutes; After the combination is completed, the material is discharged.

[0065] According to GB / T50081-2002 "Standards for Test Methods of Mechanical Properties of Ordinary Concrete" and SL352-2006 "Test Regulations for Hydraulic Concrete" to test the VC value, compressive strength, self-g...

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Abstract

The invention provides four-graded roller compacted concrete suitable for water power hydraulic engineering, the four-graded roller compacted concrete per cubic meter comprises the following components: 49kg-64kg of cement, 78kg-92kg of fly ash, 70kg-71kg of water, 630kg-700kg of sand, 1520kg-1610kg of gravel, 0.98kg-1.42kg of a high efficiency water reducing agent and 0.07kg-0.14kg of an air entraining agent, the mass ratio of super large stone (80mm-120mm): large stone (40mm-80mm): middle stone (20mm-40m m): small stone (5mm-20mm) is 20:30:30:20. The four-graded roller compacted concrete is low in cementitious material use amount and low in adiabatic temperature rise, has good working performance, mechanical performance and durability, and can simplify the temperature control measures, improve the construction progress, and reduce cost.

Description

technical field [0001] The invention relates to the technical field of water conservancy project construction, in particular to a four-stage roller compacted concrete suitable for hydropower and water conservancy projects and a preparation method thereof. Background technique [0002] Roller-compacted concrete dam is a dam-building technology developed in the early 1980s. Unlike normal concrete dam-building, which uses a vibrator to insert and vibrate compactly, roller-compacted concrete uses vibrating rollers for strong vibration and rolling. It is a new method of concrete construction that compacts adhesive materials and dry hard concrete together. Its main features are the use of dry hard concrete with low cement content and high fly ash content, using the same transportation and paving equipment as the earth-rock dam, thin-layer paving, vibratory rolling, and layer-by-layer filling. [0003] Roller compacted concrete dam is a major breakthrough in the history of dam bui...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04C04B18/08C04B14/02
CPCY02W30/91
Inventor 杨华全李家正林育强石妍董芸严建军彭尚仕卢健张雷谷金钰周世华肖开涛陈霞李响张亮王磊高志扬张建峰阮波黄立
Owner CHANGJIANG RIVER SCI RES INST CHANGJIANG WATER RESOURCES COMMISSION
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