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Vacuum glass air-exhaust port sealing structure and manufacturing method thereof

A technology of vacuum glass and sealing structure, which is applied in glass forming, glass reshaping, glass manufacturing equipment, etc., and can solve problems such as low production efficiency, low speed, and difficulty in airtight welding

Inactive Publication Date: 2015-01-21
戴长虹
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage of the first method is that the vacuuming process is complicated and the production efficiency is very low: because the suction pipe is very thin, the vacuum layer is very thin, the suction resistance is large, the speed is small, and single-chip extraction is required, so the production efficiency is very low; The two methods can solve the shortcomings of the first method, but because the low-temperature glass solder is made of a variety of oxides, under high temperature and vacuum, the air and moisture absorbed by the solder, volatile substances in the solder, and the solder during production The gas dissolved in the process and the decomposition of some oxides in the solder will cause a large number of bubbles in the solder, which will greatly weaken the performance of the solder, especially the air tightness, which will greatly affect the feasibility of this method.
Another method is between the above two methods, that is, prefabricating the air extraction port on the glass, then vacuumizing after sealing the edge at high temperature, and finally using solder to seal and weld the metal sheet on the air extraction port; The disadvantage is that if you use glass solder, you will encounter the same difficulties as the second method. If you use metal solder for brazing, you will encounter great difficulties in how to achieve airtight welding of small and light metal sheets under vacuum conditions. Its economic benefits are not necessarily better than the first way

Method used

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  • Vacuum glass air-exhaust port sealing structure and manufacturing method thereof
  • Vacuum glass air-exhaust port sealing structure and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0073] Example 1: see figure 1 The vacuum glass is composed of upper glass 1 and lower glass 2. A V-shaped through hole is drilled on the upper glass 1 to form an air extraction port, and a metal round tube 4 is inserted into the air extraction port. The top of the tube 4 is lower than the upper glass 1 The upper surface of the circular tube 4 is closely matched with the lower opening of the air extraction port. A groove is formed between the upper part of the circular tube 4 and the air extraction opening. The bottom of the groove is placed with solder, and the solder is glass solder or metal paste. When the round tube 4 and the upper glass 1 are welded together; on the upper surface of the lower glass 2, the glass paste or metal paste is printed into a sealing ring 6 concentric with the suction port by mechanical coating or printing technology, and is sealed The ring 6 is machined with a pit 5 concentric with the suction port. The lower end of the round tube 4 of the upper gla...

Embodiment 2

[0074] Example 2: see figure 2 , Basically the same as embodiment 1, the difference is that the suction port is composed of two large upper and lower circular holes, the circular tube 4 is closely matched with the small circular hole, the circular tube 4 is changed to a glass tube, and the metal slurry The material is sintered at the lower end of the round tube 4, and tempered glass ink is placed in the groove, and the upper glass 1 is welded with the round tube 4 when it is tempered; the upper surface of the lower glass 2 is bonded with glass solder or metal paste Two metal rings or glass rings 6, when a metal ring is used, a metal with a coefficient of thermal expansion similar to that of glass, such as Kovar alloy, is preferred. When a glass ring is used, a metal paste is preferably applied; a recess is made in the two sealing rings 6. Groove 5, the inner surface of groove 5 is preferably painted with metal paste to strengthen the sealing effect; the lower end of the round ...

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Abstract

The invention relates to a vacuum glass air-exhaust port structure. The structure is characterized in that: a round hole is provided on the upper glass of the vacuum glass, such that the air-exhaust port is formed; a round pipe is prepared and inserted into the round hole, and the upper end of the round pipe is welded with the upper glass; a sealing ring is prepared on the upper surface of the lower glass, and a recess or a recessed groove is prepared in the sealing ring, wherein the lower end of the round pipe can be inserted into the recess or recessed groove; after edge-sealing of the upper and lower glass, a metal solder is placed into the air-exhaust port or round pipe; the air-exhaust port is vacuumed and heated such that the metal solder is molten into liquid, and the liquid is retained in the recess or recessed groove and in the sealing ring; the lower end of the round pipe is also immersed in the liquid; and the air-exhaust port is automatically sealed according to a liquid sealing principle. The method provided by the invention can be used in mass productions. With the method, vacuum glass production efficiency and qualification rate can be greatly improved, and production cost can be reduced.

Description

Technical field [0001] The invention belongs to the field of vacuum glass, and in particular relates to a sealing structure of a vacuum glass suction port and a manufacturing method thereof. [0002] Background technique [0003] The existing vacuum glass is generally composed of two or three pieces of flat glass. The sides of the glass are sealed with low-temperature glass solder, and there is a tiny support in the middle. The thickness of 0.1~0.2mm between the two pieces of glass is formed by pumping. Vacuum layer. Since there is no heat and sound transmission of gas, and the inner surface of the glass can have a transparent low-heat radiation film, vacuum glass has good heat insulation and sound insulation effects, and is one of the best energy-saving glass. [0004] The key technologies of the existing vacuum glass include: one is edge sealing, the other is the placement of supports, and the third is the acquisition and maintenance of vacuum. There are mainly two methods for o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03B23/24C03C27/06
CPCY02P40/57
Inventor 戴长虹
Owner 戴长虹
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