Roll-expanding mechanical plug for steam generator heat transfer tube of nuclear power plant and manufacturing method thereof

A technology of a steam generator and a manufacturing method, applied in the field of nuclear power, can solve the problems of affecting the use effect and life of the plug, technical difficulty, corrosion failure, etc., and achieve good installation performance, good corrosion resistance and long service life. Effect

Active Publication Date: 2016-03-02
XIAN SUPERCRYSYAL SCI TECH DEV CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this manufacturing process is simple and feasible, due to the presence of welds in the cylinder, it is easy to tear from the welds during installation and to corrode and fail from the welds during use, which greatly affects the use effect and quality of the plug. life
At the same time, the method of hot spinning or cold spinning is very difficult in domestic technology at this stage, and it is not easy to form

Method used

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  • Roll-expanding mechanical plug for steam generator heat transfer tube of nuclear power plant and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] see figure 1 , a roll-expanding mechanical plug for steam generator heat transfer tubes in nuclear power plants, comprising an upper tube body 1 and a lower tube body 2, the upper tube body 1 and the lower tube body 2 are connected, and the upper end of the upper tube body 1 is open, The lower end of the lower pipe body 2 is closed, and the outer wall of the upper pipe body 1 is sprayed with a plasma sprayed layer 3 , and the plasma sprayed layer 3 is spaced from the top of the upper pipe body 1 .

[0043] In the present invention, the upper pipe body 1 and the lower pipe body 2 have an integral structure, the inner diameter of the upper pipe body 1 is equal from top to bottom, the inner diameter of the lower pipe body 2 gradually decreases from top to bottom, the upper pipe body 1 is a straight line section, and the lower pipe body The main body 2 is a tapered section, the tapered section allows the plug to enter the damaged heat transfer tube more smoothly, and the st...

Embodiment 2

[0071] A roll-expanding mechanical plug for steam generator heat transfer tubes in nuclear power plants, comprising an upper tube body 1 and a lower tube body 2, the upper tube body 1 and the lower tube body 2 are connected and have an integrated structure, and the upper tube body 1 The upper end is open, the lower end of the lower tube body 2 is closed, and a circle of plasma sprayed layer 3 is sprayed on the outer wall of the upper tube body 1. The plasma sprayed layer 3 is spaced from the top of the upper tube body 1. The plasma sprayed layer 3 is along the length direction of the upper tube body 1. The length is 8-10mm; the inner diameter of the upper pipe body 1 is equal from top to bottom, and the inner diameter of the lower pipe body 2 is reduced from top to bottom.

[0072] The manufacturing method of the roll-expanding mechanical plug for the steam generator heat transfer tube of the above-mentioned nuclear power plant:

[0073] 1) Calculate the outer diameter of the ...

Embodiment 3

[0096] A roll-expanding mechanical plug for steam generator heat transfer tubes in nuclear power plants, comprising an upper tube body 1 and a lower tube body 2, the upper tube body 1 and the lower tube body 2 are connected and have an integrated structure, and the upper tube body 1. The upper end is open, the lower end of the lower tube body 2 is closed, and a circle of plasma sprayed layer 3 is sprayed on the outer wall of the upper tube body 1. The plasma sprayed layer 3 is spaced from the top of the upper tube body 1. The plasma sprayed layer 3 is along the length of the upper tube body 1. The length of the direction is 8-10 mm; the inner diameter of the upper pipe body 1 is equal from top to bottom, and the inner diameter of the lower pipe body 2 is reduced from top to bottom.

[0097] The manufacturing method of the roll-expanding mechanical plug for the steam generator heat transfer tube of the above-mentioned nuclear power plant:

[0098] 1) Calculate the outer diamete...

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Abstract

Provided are a roll expanding type mechanical plug for a nuclear power station vapor generator heat transfer pipe and a manufacturing method thereof. The mechanical plug comprises an upper pipe body and a lower pipe body which are communicated, the upper end of the upper pipe body is open, the lower end of the lower pipe body is closed, a plasma coating is coated on the outer wall of the upper pipe body, and a gap is formed between the plasma coating and the top of the upper pipe body. The plug adopts the micro lock design and is quick in installation, a material of the plug is consistent with a material of a heat transfer pipe, and the plug is high in corrosion resistance and easy to detach, does not damage the inner wall of the heat transfer pipe, can be welded with the heat transfer pipe in an overlaying mode, can achieve automatic pipe blocking remotely and protects workers from nuclear radiation. By means of the manufacturing method, the roll expanding type mechanical plug meeting the requirement can be manufactured, butt welding gaps do not exist, the corrosion resistance is good, the service life is long, and the user installation performance is good.

Description

technical field [0001] The invention belongs to the technical field of nuclear power, and in particular relates to a roll-expanding mechanical plug for a steam generator heat transfer pipe of a nuclear power plant and a manufacturing method thereof. Background technique [0002] Nowadays, the use of nuclear energy in the world is becoming more and more widespread, and it has great potential for both civilian and military uses. Corrosion and damage of steam generator heat transfer tubes in nuclear power equipment has always been the main factor for unplanned shutdown and capacity factor loss of nuclear power plants. The heat transfer tubes of these steam generators are often corroded and damaged during use. For more than 20 years, countries have adopted different pipe plugging technologies, such as explosion pipe plugging, welding pipe plugging and mechanical pipe plugging. Explosive pipe plugging and welding pipe plugging methods belong to permanent pipe plugging or semi-p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00
CPCB23P15/26B23P2700/09F28F11/02
Inventor 张利军朱鹏超薛祥义李明生李金山
Owner XIAN SUPERCRYSYAL SCI TECH DEV CO LTD
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