Preliminary directional solidification process applied to polysilicon purification by medium smelting and cohesion
A medium smelting and directional solidification technology, used in the chemical industry, silicon compounds, sustainable manufacturing/processing, etc., can solve problems such as large expenditure costs and inability to remove metal impurities, reducing production costs, saving power consumption, The effect of avoiding raw material waste
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Embodiment 1
[0019] (1) Material selection: 600kg of the silicon block to be purified is metallurgical grade silicon, the silicon content in the metallurgical grade silicon is 97.0-99.9wt%, and the impurity boron content is 10-20ppmw. The slag agent is commonly used silicon-calcium-based slagging agent, with a total amount of 2400kg, which is divided into two parts and used for two medium smelting processes, so that the ratio of silicon to slag in each medium smelting process is 0.5:1.
[0020] (2) Medium smelting: Add 240kg of slag agent and all the silicon blocks to be purified to the graphite crucible in the intermediate frequency induction heating furnace, control the heating power of 250KW to melt them all, and then add the remaining slag agent in 5 times for melting, and the melting temperature is 1600 ℃, the smelting time for each addition is 20min, after smelting, pour the upper layer of old slag into the heat-resistant cast iron mold; repeat the above medium smelting process once, ...
Embodiment 2
[0023] (1) Material selection: 600kg of the silicon block to be purified is metallurgical grade silicon, the silicon content in the metallurgical grade silicon is 97.0-99.9wt%, and the impurity boron content is 10-20ppmw. The slag agent is commonly used calcium-silicon slagging agent, with a total amount of 1000kg, which is divided into five parts and used for five medium smelting processes, so that the ratio of silicon to slag in each medium smelting process is 3:1.
[0024] (2) Medium smelting: Add 40kg of slag agent and all the silicon blocks to be purified to the graphite crucible in the intermediate frequency induction heating furnace, control the heating power of 300KW to melt them all, and then add the remaining slag agent in 3 times for melting, and the melting temperature is 1800 ℃, the smelting time for each addition is 30min, after smelting, pour the upper layer of old slag into the heat-resistant cast iron mold; repeat the above medium smelting process 4 times, and ...
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