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System and method for supplying materials for mixed assembling production line based on RFID

A hybrid assembly and supply system technology, applied in manufacturing computing systems, logistics, induction record carriers, etc., can solve the problems of relying on manual operations, affecting the efficiency and accuracy of material supply, and low collection efficiency, reducing labor costs and reducing labor costs. Human error, coping with frequent changes in production status, and reducing the effect of worker's operational burden

Active Publication Date: 2013-12-25
SHANGHAI JIAO TONG UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] However, there are still many problems in these material pulling solutions currently used, which cannot well meet the demand rhythm of timely and accurate material supply such as fast and efficient mixed assembly production lines and frequent changes in production status. Case
Such as: Material Andon press light system, manual line inspection to scan barcodes of empty boxes and other material pulling methods, relying too much on manual work, high cost, low degree of automation, low collection efficiency, insufficient agility, and due to subjective factors of operators It is easy to cause a series of problems such as less pulling, more pulling, wrong pulling, unbalanced pulling, etc., which affects the efficiency and accuracy of material supply; and there are workers' own reasons in the actual assembly process, as well as various other emergencies (such as machine Faults, parts quality problems, etc.), leading to inevitable fluctuations in assembly production, there is a flexible buffer zone between each section, which will inevitably lead to errors in the material pulling information generated by the PPS material pulling logic

Method used

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  • System and method for supplying materials for mixed assembling production line based on RFID
  • System and method for supplying materials for mixed assembling production line based on RFID
  • System and method for supplying materials for mixed assembling production line based on RFID

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Embodiment Construction

[0041] Below in conjunction with accompanying drawing, the embodiment of the present invention is described in detail: present embodiment implements under the premise of the technical scheme of the present invention, has provided detailed implementation and specific operation process, but protection scope of the present invention is not limited to the following the embodiment.

[0042] The material supply system of the RFID-based mixed assembly production line of the present invention is to equip the corresponding RFID tags on the products to be assembled, wherein the RFID tags are installed on the top or front side of the products to be assembled; through RFID reading and writing equipment, middleware And the data storage and application modules process the materials at the production line, specifically as figure 2 shown. Each assembly station on the assembly line is equipped with RFID read-write equipment. The RFID read-write equipment uses the wireless communication proto...

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Abstract

The invention discloses a system for supplying materials for a mixed assembling production line based on an RFID. A method for supplying the materials for the mixed assembling production line based on the RFID includes the steps of enabling products which are being processed and to be assembled beside the production line to be equipped with RFID labels, reading assembly information of the production line in real time through an RFID read-write device, transmitting the information to a data storage and application module through a middle part, monitoring the RFID read-write device through the data storage and application module, and obtaining a distribution scheme through the real-time assembly information. According to the system for supplying the materials, the invention further provides the method for supporting the materials. By determining the distribution lead time of the materials, the acquisition cycle of the RFID read-write device and the data taking and using middle cycle of the middle part, the required amount of the materials which are to be assembled beside the production line is obtained through the data storage and application module, and the distribution scheme is obtained according to transportation vehicles. According to the system and method, workshop assembly schedule information and assembly line state information are automatically collected, and the response capacity, the flexibility degree and the distribution efficiency of the distribution requirements of the materials beside the production line are improved.

Description

technical field [0001] The invention relates to a material supply method for a mixed assembly production line, in particular to an RFID-based material supply system and method for a mixed assembly production line. Background technique [0002] Mixed assembly line refers to the simultaneous production of multiple different models of the same product family on one assembly line, and the model of the product is determined according to the individual needs of customers. The mixed assembly line often refers to the final assembly line of mixed models, where different models are assembled on the same line. However, with the continuous expansion of the assembly production scale, the material inventory space next to the assembly line is increasingly scarce, and too many materials cannot be stored. Only small batches and frequent material replenishment can be carried out according to the material demand of the assembly line to ensure mixed assembly. Fast and efficient operation of th...

Claims

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Application Information

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IPC IPC(8): G06Q10/08G06Q50/28G06Q50/04G06K7/00
CPCY02P90/30
Inventor 郑宇贺长鹏
Owner SHANGHAI JIAO TONG UNIV
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