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System and method for intelligently controlling tube continuous annealing furnaces

An intelligent control system, technology of continuous annealing furnace, applied in the direction of heat treatment process control, furnace, heat treatment furnace, etc., can solve the problems of inability to realize remote monitoring and intelligent control, low level of automation, elongation, etc. The effect of wasting energy and eliminating residual stress

Active Publication Date: 2013-12-11
江苏华旺新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to overcome the low level of automation of existing annealing furnaces and the inability to realize remote monitoring and intelligent control, and to provide an intelligent control system and method for tubular continuous annealing furnaces. The technical scheme provided by the present invention can not only maintain Zero-tension annealing of the wire prevents the wire from elongating after being heated and softened in the annealing furnace to ensure stable wire diameter; and the temperature control accuracy of the annealing furnace and drying furnace is high to ensure that the wire is always in the best recrystallization state and has a good energy-saving effect; At the same time, the invention has a high degree of automation and realizes remote monitoring and intelligent control

Method used

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  • System and method for intelligently controlling tube continuous annealing furnaces
  • System and method for intelligently controlling tube continuous annealing furnaces

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Experimental program
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Embodiment 1

[0040] An intelligent control system for a tubular continuous annealing furnace in this embodiment includes a pay-off control unit, a temperature control unit, a guide unit, a tension monitoring unit, a take-up control unit, a single-chip microcomputer control board, and a parameter input and display module, wherein :

[0041] The pay-off control unit includes auxiliary push roller 2, auxiliary push roller drive motor and auxiliary push roller motor regulator. The auxiliary push roller motor regulator is connected with the auxiliary push roller drive motor through the control line. Connected with the auxiliary push roller 2, the auxiliary push roller motor regulator is connected with the single-chip control board through the control line, the auxiliary push roller drive motor is a three-phase asynchronous motor with a power of 0.55KW, and the auxiliary push roller 2 is used to send the wire into the annealing furnace 4 ;

[0042] The temperature control unit includes a temper...

Embodiment 2

[0055] The basic structure of the intelligent control system of a tubular continuous annealing furnace in this embodiment is the same as in embodiment 1, the difference is that the tension monitoring unit is replaced by a tension monitoring unit in the intelligent control system of a tubular continuous annealing furnace in this embodiment It is a torque motor controlled by a computer, which can be used as a take-up reel drive motor to take up the wire with a constant torque, thereby ensuring a constant tension of the wire and simplifying the structure of the system. The speed information of the torque motor is fed back to the cable control module by the single-chip microcomputer control board to ensure that the cable control module is adjusted synchronously. In addition, the parameter input and display modules in the intelligent control system of a tubular continuous annealing furnace in this embodiment are replaced by a computer. The single-chip microcomputer control board and...

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Abstract

The invention discloses a system and method for intelligently controlling tube continuous annealing furnaces, belonging to the technical field of intelligent control. The system disclosed by the invention is formed through carrying out a technical improvement on an existing annealing device, and respectively carries out intelligent control on an auxiliary push roller drive motor, a guide roller drive motor, a take-up reel drive motor and a winding displacement control module; a temperature sensor is respectively added on an annealing furnace and a drying furnace so as to intelligently control the annealing and drying temperatures; and the control processes are all implemented by parameter input, a display module or a computer, thereby achieving the purpose of remote monitoring and control. According to the invention, a situation that wires run in zero tension in the annealing furnace can be ensured, thereby avoiding that the wires are stretched after being softened by heating; the wires subjected to annealing can achieve an effect of constant-tension take-up, and the temperature control precision of the drying furnace and the annealing furnace is high, therefore, a situation that the wires running in the furnaces are always in an optimal recrystallization state is ensured, and the energy-saving effect is good; and the system and method disclosed by the invention are high in degree of automation, and realize remote monitoring and intelligent control.

Description

technical field [0001] The present invention relates to an intelligent control system and method, more specifically, to an intelligent control system and method for a tubular continuous annealing furnace. Background technique [0002] At present, the round copper wire drawn by the wire drawing die of the wire drawing machine cannot be used directly due to its high tissue hardness, and usually requires annealing and softening treatment. The existing tubular annealing device mainly includes the annealing furnace (4), auxiliary push roller (2), guide wheel (3), cooling tank (6), and purging device (7) arranged and installed on the frame according to the process steps , the fan (5) connected to the purging device (7), the drying oven (8), the guide roller (9), the wire separating wheel (10), the pay-off reel (1) arranged on both sides of the frame, the machine The wire take-up box (12) at the end of the frame and the wire rod (11) and the wire take-up reel (13) provided on the ...

Claims

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Application Information

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IPC IPC(8): C21D9/56C21D11/00
Inventor 张东方李惠田文彤黄亮杨佳霖杨辉
Owner 江苏华旺新材料有限公司
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