Soldering flux for cast iron welding and use method of same

A technology of flux and cast iron, applied in the direction of welding medium, welding equipment, welding/cutting medium/material, etc., can solve the problems of hardened structure and cracks, prone to grain boundary cracks, complicated welding process, etc., to achieve fine grain grains, quality improvement, and easy-to-use effects

Inactive Publication Date: 2013-03-13
杨文宝
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to solve the defects such as white spots, hardened structures and cracks that are prone to appear in the welding of cast iron in the prior art, as well as the problems that the welding process is complicated, the cost is high, and defects such as grain boundary cracks and pores are prone to occur, the present invention provides a method for The welding flux for cast iron welding and its usage method can achieve the purpose of being simple, fast, convenient and improving the quality of cast iron weld metal in the process of welding and repairing cast iron parts

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Flux for cast iron welding, the flux is mainly made by mixing powder and liquid additives, wherein, according to the weight ratio, take 30 parts of yttrium fluorite powder, 30 parts of calcite powder, 12 parts of Lapis lazuli powder, 10 parts of amphibole asbestos ash, 5 parts of ferromolybdenum powder and 2 parts of ferrosilicon powder are mixed evenly to make powder, and set aside;

[0029] According to the weight ratio, take 5 parts of emulsifier and 6 parts of wetting agent and mix evenly to make additives, set aside;

[0030] Adhesive is also added to the flux, and according to the weight ratio, 10 parts of the adhesive are taken for later use.

[0031] The product is made by mixing the powder, additives and binder prepared above evenly.

[0032] The method of using the flux of this product is to weigh the above-mentioned raw materials by weight, mix them evenly to make this product, put it in a container, immerse the alkaline electrode in the container for 2-4s, di...

Embodiment 2

[0034] Flux for cast iron welding, the flux is mainly made by mixing powder and liquid additives, wherein, according to the weight ratio, take 25 parts of yttrium fluorite powder, 27 parts of calcite powder, 10 parts of Lapis lazuli powder, 20 parts of amphibole asbestos ash, 4 parts of ferromolybdenum powder and 5 parts of ferrosilicon powder are mixed evenly to make powder, and set aside;

[0035] According to the weight ratio, take 3 parts of emulsifier and 6 parts of wetting agent and mix evenly to make additives, set aside;

[0036] Adhesives are also added to the flux, and 15 parts of the adhesives are taken according to the weight ratio and set aside.

[0037] The product is made by mixing the powder, additives and binder prepared above evenly.

[0038] The flux is added to the powder for preparing the basic electrode coating, mixed evenly to make a basic electrode for use, wherein the weight ratio of the flux to the basic electrode coating powder is 0.02:1.

Embodiment 3

[0040] Flux for cast iron welding, the flux is mainly made by mixing powder and liquid additives, wherein, according to the weight ratio, take 28 parts of yttrium fluorite powder, 28 parts of calcite powder, 12 parts of Lapis lazuli powder, 15 parts of amphibole asbestos ash, 4 parts of ferromolybdenum powder and 4 parts of ferrosilicon powder are mixed evenly to make powder, and set aside;

[0041] According to the weight ratio, take 4 parts of emulsifier and 5 parts of wetting agent and mix evenly to make additives, set aside;

[0042] Adhesives are also added to the flux, and 16 parts of the adhesives are taken according to the weight ratio and set aside.

[0043] The product is made by mixing the powder, additives and binder prepared above evenly.

[0044] The flux is added to the powder for preparing the basic electrode coating, mixed uniformly to make a basic electrode for use, wherein the weight ratio of the flux to the basic electrode coating powder is 0.06:1.

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Abstract

The invention provides a soldering flux for cast iron welding and a use method of same. The soldering flux is prepared mainly by mixing powder and a liquid additive, wherein the powder is obtained mainly by mixing the following components with 100-200-mesh particle size: yttrocalcite powder, calcite powder, celestite powder, hornblende asbestos plaster, ferromolybdenum powder and ferrosilicon powder; the liquid additive is obtained by mixing an emulsifier and a wetting agent; and the mass percentages of all the components in the soldering flux are as follows: 25-30 percent of yttrocalcite powder, 20-30 percent of calcite powder, 10-12 percent of celestite powder, 10-20 percent of ferrosilicon powder, 3-5 percent of ferromolybdenum powder, 2-5 percent of ferrosilicon powder, 3-5 percent of emulsifier and 4-6 percent of wetting agent. The soldering flux and the use method thereof are simple, quick and convenient; heating is not needed before welding, and heat preservation is not needed after welding; the obtained weld metal has a beautiful appearance, and has no hot crack, cold crack, gas pores or fracture structures; and the welding technology is simple, the quality is stable and reliable, the cost is low, machining can be performed after welding, and pressure tests can achieve the index requirements.

Description

technical field [0001] The invention relates to the technical field of metal welding, in particular to flux used for welding cast iron and its application method. Background technique [0002] The most commonly used cast iron electrodes in daily operations are nickel-based cast iron electrodes. However, when encountering iron castings with water pressure, air pressure, and oil pressure requirements, nickel-based cast iron electrodes cannot meet the requirements for use. Nickel-based cast iron electrodes encounter For iron castings with high carbon or magnesium content, the droplet does not wet the groove and turns into small balls and flies away, making welding very difficult; at the same time, when welding iron castings with nickel-based cast iron electrodes, the weld metal has the following defects: (1) When nickel-based cast iron electrodes are used to weld cast iron parts working at high temperatures, the yield point of the weld metal will increase, the plasticity will d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/362
Inventor 杨文宝
Owner 杨文宝
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