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Long life wind power fluorine grease

A fluorine grease, long-life technology, applied in the field of lubricating oil, can solve the problems of waste of human and material resources, instability, and the lubricating grease cannot meet the needs of wind power equipment, etc., to save human resources and material resources, and improve the effect of oil change period.

Inactive Publication Date: 2015-08-05
上海相推环保科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In recent years, with the rapid development of the wind power industry, the moving parts of the wind power have become more and more heavily loaded, running faster, requiring longer service life and better stability. Ordinary lubricating greases have become It is increasingly unable to meet the needs of wind power equipment
The service life of the fully synthetic lubricating grease thickened with composite metal soap currently used is about three years, and it is extremely unstable. Because most of the wind power equipment is located at a disadvantage in traffic, it causes a huge waste of manpower and material resources for its repair and maintenance. Wind power equipment is urgently needed. Long-life high-efficiency grease is required

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] (1) Raw materials:

[0018] Base oil 45kg, thickener 15kg, additive 40kg. in:

[0019] Base oil: a mixture of 25kg perfluoropolyether oil and 20kg perfluoroester oil;

[0020] Thickener: perfluoroethylene propylene copolymer 5kg, fluorocarbon wax 1kg, carbon black 1kg, silicon dioxide 1kg, titanium dioxide 1kg, molybdenum disulfide 1kg, fluorinated rare earth 1kg, nano graphite 1kg, fluorinated graphite 1kg, fluorinated Mixture of resin 1kg;

[0021] Additives: a mixture of 8kg of antioxidant, 10kg of anti-corrosion and anti-rust agent and 22kg of AD compound.

[0022] The kinematic viscosity of the base oil at 40°C is 100-600m 2 / s, the molecular weight is between 4000 and 10000.

[0023] The fineness of the thickener is 10nm~0.1μm.

[0024] (2) Preparation: First, add 18kg of base oil into the stirred reactor, raise the temperature to 90°C, then add 15kg of the thickener, raise the temperature to 110°C, stir for 2 hours, then slowly add the remaining base oil, a...

Embodiment 2

[0026] (1) Raw materials:

[0027] Base oil 60kg, thickener 35kg, additive 5kg. in:

[0028] Base oil: a mixture of 45kg perfluorocarbon oil and 15kg perfluorosilicone oil;

[0029] Thickener: a mixture of 8kg composite metal soap, 8kg inorganic soap, 5kg silicon dioxide, 3kg titanium dioxide, 3kg molybdenum disulfide, 2kg rare earth fluoride, 2kg nano-graphite, 2kg fluorinated graphite, and 2kg fluorinated resin;

[0030] Additive: 5kg of AD compound.

[0031] The kinematic viscosity of the base oil at 40°C is 100-600m 2 / s, the molecular weight is between 4000 and 10000.

[0032] The fineness of the thickener is 10nm~0.1μm.

[0033] (2) Preparation: first add 24kg of base oil into the stirred reactor, raise the temperature to 90°C, then add 35kg of the thickener, raise the temperature to 110°C, stir for 2 hours, then slowly add the remaining base oil, and cool down to 80°C After stirring at a constant temperature for 1 hour at 0°C, and then cooling down to 50°C, add 5k...

Embodiment 3

[0035] (1) Raw materials:

[0036] Base oil 75kg, thickener 5kg, additive 20kg. in:

[0037] Base oil: perfluorocarbon oil 75kg;

[0038] Thickener: composite metal soap 5kg;

[0039] Additive: a mixture of 5kg of extreme pressure passivator and 15kg of AD compound.

[0040] The kinematic viscosity of the base oil at 40°C is 100-600m 2 / s, the molecular weight is between 4000 and 10000.

[0041] The fineness of the thickener is 10nm~0.1μm.

[0042] (2) Preparation: First, add 30kg of base oil into the stirred reactor, raise the temperature to 90°C, then add 5kg of the thickener, raise the temperature to 130°C, stir for 2 hours, then slowly add the remaining base oil, and cool down to 80°C After stirring at a constant temperature for 1 hour at ℃, add 20kg of all additives after cooling down to 50℃, stir evenly, add to a three-roll machine and grind three times, then degas in a vacuum degasser to obtain the product.

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PUM

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Abstract

The invention discloses a long-life fluorine lubricating grease for wind power generation, which is composed of base oil, a thickening agent and an additive, wherein the base oil is one or more of perfluoro polyether oil, perfluoro ester oil, perfluoro hydrocarbon oil and perfluoro silicone oil; the thickening agent is one or more of composite metal soap, inorganic soap, polytetrafluoroethylene, perfluoro-ethylene-propylene copolymer, fluorocarbon wax, carbon black, silicon dioxide, titanium dioxide, molybdenum disulfide, rare earth fluoride, nano graphite, fluoridized graphite and fluoridized resin; and the additive is one or more of antioxidant, anti-corrosion antirusting agent, extreme-pressure passivating agent, metal passivator, and AD complexing agent. With the use of the lubricating grease, the oil draining period of the lubricating parts in the wind power generation industry is improved by 3-10 times; and the lubricating grease is suitable for lubricating of all-weather corroded and other harsh environments, and greatly saves materials and manpower.

Description

technical field [0001] The invention relates to a lubricating grease, in particular to a long-life wind power fluorine lubricating grease, which belongs to the technical field of lubricating oil. Background technique [0002] Lubricants are mainly lubricating oils and greases. The ingredients are thickeners and additives added to the base oil. Usually lubricants use different components in different fields. Most of the wind power industry uses grease. In recent years, with the rapid development of the wind power industry, the moving parts of the wind power have become more and more heavily loaded, running faster, requiring longer service life and better stability. Ordinary lubricating greases have become It is increasingly unable to meet the needs of wind power equipment. The service life of the fully synthetic lubricating grease thickened with composite metal soap currently used is about three years, and it is extremely unstable. Because most of the wind power equipment is...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M169/00C10N50/10C10N30/10C10N30/06
Inventor 费勇
Owner 上海相推环保科技有限公司
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