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One-step molding mattress

A mattress and technology, which is applied in the field of one-time forming multifunctional healthy mattress and its preparation, can solve the problems of harmfulness to the user's body and the environment, harmful substances of formaldehyde, etc.

Inactive Publication Date: 2012-09-12
韩国明
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] For a long time, people have been accustomed to using mattresses made of cotton fabrics, fiber materials and other materials, but these mattresses are often prepared by glueing multiple layers of fiber layers together. These mattresses contain formaldehyde and many harmful substances , harmful to the user's body and the environment

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] The process of preparing a one-time forming mattress is as follows, and the process flow chart is as follows: figure 1 Shown.

[0013] Take 20% by weight of ES fiber and 80% of wool fiber and mix them evenly and put them in carding machine A for carding. After carding, fiber layer A is evenly spread on the belt;

[0014] Take 20% ES fiber and 80% natural cotton fiber by weight percentage and mix them evenly and put them into carding machine B for carding. After carding, fiber layer B is evenly spread on the belt;

[0015] Take 20% by weight of ES fiber and 80% of brown silk and mix them evenly and put them into carding machine C for carding. After carding, fiber layer C is evenly spread on the belt;

[0016] The fiber layer A, fiber layer B, and fiber layer C laid on the belt are fed into the same oven and stacked together for heat treatment, and baked at 220°C for 5 minutes. During the heat treatment process, the ES fiber is heated and melted. The molten ES fiber forms a cert...

Embodiment 2

[0018] Take 20% of ES fiber and 80% of natural cotton fiber by weight and mix them evenly and put them into carding machine A for carding. After carding, fiber layer A is evenly spread on the belt;

[0019] Take 20% of the ES fiber and 80% of the brown silk by weight and mix them evenly and put them into the carding machine B for carding. The carded fiber layer B is evenly spread on the belt;

[0020] The fiber layer A and fiber layer B laid on the belt are sent to the same oven and stacked together for heat treatment, and baked at a temperature of 200°C to 220°C for 5 to 6 minutes. During the heat treatment process, the ES fiber is heated and melted , The molten ES fiber forms a certain number of thermal bonding points at the connection between the fiber layer A and the fiber layer B, and the fiber layer A and the fiber layer B are bonded into one with two layers through the bonding effect of the ES fiber The whole of different fiber layers, after finally being pressed (pressure 3...

Embodiment 3

[0022] Take 20% by weight of ES fiber and 80% of wool fiber and mix them evenly and put them in carding machine A for carding. After carding, fiber layer A is evenly spread on the belt;

[0023] Take 20% ES fiber and 80% natural cotton fiber by weight percentage and mix them evenly and put them into carding machine B for carding. After carding, fiber layer B is evenly spread on the belt;

[0024] Take 20% of the ES fiber and 80% of the three-dimensional crimped hollow cotton fiber by weight and mix them evenly and put them into the carding machine C for carding. The carded fiber layer C is evenly spread on the belt;

[0025] Take 20% by weight of ES fiber and 80% of natural hemp fiber and mix them evenly and put them into carding machine D for carding. After carding, the fiber layer D is evenly spread on the belt;

[0026] The fiber layer A, fiber layer B, fiber layer C and fiber layer D laid on the belt are sent to the same oven and stacked together for heat treatment, and baked at a ...

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Abstract

The invention provides a preparation method for a one-step molding mattress. The preparation method is characterized by comprising the following steps of: separately and respectively mixing different fiber materials with ES (Ethylene-Propylene Side By Side) fiber to form different mixtures, respectively carding and lapping the different mixtures obtained by the previous step by the corresponding carding machine to form different fiber layers, putting the different fiber layers into the same drying oven and stacking together for heat treatment, wherein the temperature of the heat treatment is between 200 DEG C and 220 DEG C, and the processing time is 5-6 minutes; in the process of heat treatment, the ES fiber is melted by heating, the molten ES fiber can form heat bonding points among different fiber layers, the heat bonding points can be firmly bound with each other, finally pressed and shaped by air cooling treatment and cropped to obtain the finished product. The preparation method provided by the invention is simple and practical; by utilizing the one-step molding treatment, the labor force is saved, glue bonding is also saved, and the bonding treatment can be realized by the heat bonding points formed among different fiber layers by heating to melt the ES fiber, thus avoiding methanal and harmful substances.

Description

Technical field [0001] The invention relates to a one-time forming multifunctional health mattress and its preparation process. Background technique [0002] For a long time, people are accustomed to using mattresses made of cotton fabrics, fiber materials and other materials, but these mattresses are often prepared by gluing multiple fiber layers together with glue. These mattresses contain formaldehyde and many harmful substances. , Harmful to the user's body and the environment. Summary of the invention [0003] In view of the above shortcomings, the purpose of the present invention is to provide a one-time molding multifunctional environmental protection health mattress, the preparation process is simple and practical, especially without glue bonding, and does not contain formaldehyde and harmful substances. [0004] In order to achieve the above objective, the present invention adopts the following technical solutions: [0005] A preparation method of a one-time forming mattres...

Claims

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Application Information

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IPC IPC(8): D04H1/541D04H1/544D04H1/4382B68G7/02
Inventor 韩国明
Owner 韩国明
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