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Material guiding device, cupola furnace body, and cupola furnace body provided with material guiding device

A material guide device and cupola technology, applied in furnaces, vertical furnaces, furnace components, etc., can solve problems such as large width, high height of cupola feeding port, and damage to the furnace

Active Publication Date: 2012-04-11
姚立猛 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The process of feeding the cupola in the above-mentioned prior art has obvious disadvantages: firstly, the feed barrel of this kind of feeder enters into the cupola through the feed port on the side, and because the height and diameter of the feed barrel are usually large, Coupled with the height of the frame-shaped beam frame of the traveling mechanism of the monorail feeder, the steel rope and the hook, not only the height and width of the feeding port on the side of the cupola are larger (for example, the melting rate is 10 per hour. The feeding port of the cupola up to 12 tons is about 4 to 5 meters high and 1.6 to 1.8 meters wide, and the feeding port of the cupola with a melting rate of 3 tons is 2.5-2.6 meters high, and the width is basically the same as the inner diameter of the furnace) , resulting in more external air being sucked into the inner cavity of the furnace body from the upper space of the charging port during operation of the cupola, and the suction generated by the hot air flow and the fan of the dust removal device is consumed by the entry of the external air at the upper part of the charging port Lose
This type of feeder must cooperate with the transformation of the furnace chimney. It is necessary to install an air induction device on the upper part of the furnace chimney that emits smoke from the side. Although the problem of smoke entering the workshop can be avoided during operation, the structure of this structure The cupola furnace not only requires a large investment and high energy consumption during operation, but also because the position of the feeding port is relatively high (it can reduce the height of the chimney, but it is still higher than the position of the feeding port of ordinary cupolas), it is easy to cause damage to the furnace when feeding. Damage and breakage of coke

Method used

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  • Material guiding device, cupola furnace body, and cupola furnace body provided with material guiding device
  • Material guiding device, cupola furnace body, and cupola furnace body provided with material guiding device
  • Material guiding device, cupola furnace body, and cupola furnace body provided with material guiding device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0105] (Embodiment 1, material guide device)

[0106] See Figure 1 to Figure 3 , The material guide device 1 of this embodiment includes a support structure, a material guide structure 12 and a buffer device 13 . The support structure is a wedge-shaped support base or steel structure support frame made of cement and bricks (this embodiment is a support frame composed of straight steel components fixedly connected to each other in sequence, and the straight Steel components are I-beams or / and channel steels or / and angle steels).

[0107] The supporting structure of the material guiding device 1 includes a steel main frame body 11 a as a frame 11 . The main frame body 11a is a structural member in the form of a rectangular parallelepiped frame, and its upper part is open. The material guide structure 12 is fixed on the main frame body 11a in an inclined manner with the front high and the rear low.

[0108] The main frame body 11a includes two left vertical beams 11-1 and t...

Embodiment 2

[0124] (Embodiment 2, material guide device)

[0125] See Figure 4 to Figure 6 , The material guide device 1 of this embodiment includes a support structure, a material guide structure 12 and a buffer device 13 . The material guide structure 12 , the buffer device 13 and the connection relationship between the material guide structure 12 and the buffer device 13 in this embodiment are the same as those in the first embodiment. The supporting structure of the material guiding device 1 includes a bracket 11 . The difference between this embodiment and Embodiment 1 lies in that the length of each vertical beam of the bracket 11 in this embodiment is twice the length of each vertical beam in Embodiment 1. The support 11 of the present embodiment is made up of two parts of the main frame body 11a and the barrel support frame 11b, and the lower half of each vertical beam is used as the vertical beam of the main frame body 11a, so that the main frame body 11a of the present embod...

Embodiment 3

[0134] (embodiment 3, the furnace body of cupola)

[0135] See Figure 7 to Figure 9 and Figure 11 , the furnace body of the cupola of the present invention is a side-feeding type furnace body 2, which includes a furnace bottom part 2a, a hearth part 2b, a furnace body part 2c and a chimney part 2d in order from bottom to top. The supporting part 20 of the cupola includes a foundation, pillars, a furnace floor and a furnace door. The body of furnace 2 is basically in the shape of a circular column, and is the part of the cupola that is located on the furnace floor of the cupola supporting part 20. The upper material is the furnace lining 22 of refractory material, wherein, the part of the furnace lining 22 from the furnace floor to the lower edge of the feeding port is the furnace body 22-1.

[0136] See Figure 12 to Figure 16 , The furnace body 2 also includes a collision protection ring 23 . The collision protection ring 23 is formed by welding and fixing a cylindric...

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Abstract

The invention discloses a cupola furnace body provided with a material guiding device, which comprises two parts: the cupola furnace body and the material guiding device. The cupola furnace body is a lateral charging type furnace body and comprises a furnace bottom part, a furnace cylinder part, a furnace body part and a chimney part sequentially from the bottom up. The charging opening of the furnace body is located at the lower part of the chimney part, and has a height of 400mm to 1500mm and a width equal to 80% to 100% the inner diameter of a hearth body of the furnace body. The material guiding device comprises a supporting structure piece and a material guiding structure piece, the material guiding structure piece comprises a material guiding groove opened upwards and rearwards and fixedly connected to the supporting structure piece, so that the material guiding groove is overall arranged in an inclined way higher at the front part and lower at the rear part. A sealing structure is formed between the material guiding groove of the material guiding device and the charging opening of the furnace body on the left side, the lower side, and the right side; and material in a hopper can be introduced into the furnace body through the material guiding groove from the outside.

Description

technical field [0001] The invention relates to the field of manufacture of cupolas, in particular to a furnace body of a cupola and corresponding auxiliary devices. Background technique [0002] Cast iron melting is one of the important links to obtain high-quality castings. Cast iron melting equipment includes mixing furnace, three-section furnace, electric furnace (electric arc furnace or induction furnace), cupola and so on. Among them, the cupola furnace is the most widely used, and the total output of cast iron parts exceeds 90%. This is because the cupola melting is characterized by simple equipment, convenient operation, high production efficiency, continuous production, and low cost. Although the temperature and composition control of the cupola furnace is not as easy as that of the electric furnace, it can basically meet the production requirements of general iron castings. Therefore, the cupola furnace is still the main equipment for casting iron melting. The cu...

Claims

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Application Information

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IPC IPC(8): F27B1/20F27D3/10
Inventor 姚立猛陈姚
Owner 姚立猛
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