Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for manufacturing viscose through ultrasonic polymerization reduction of bamboo and cotton composite pulp

A viscose fiber and production method technology, applied in the field of viscose fiber manufacturing, can solve problems such as unstable product quality, large area of ​​reaction kettle, and uneven reduction of polymerization, so as to reduce process control points and eliminate uneven reaction , to avoid the effect of poly dead angle

Inactive Publication Date: 2011-05-04
YIBIN HIEST FIBER +1
View PDF6 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] 1. Uneven depolymerization: Due to the large volume of the reactor and many dead spots in the stirring, the stirring is uneven; and the addition of oxygen cannot evenly penetrate into the porridge to participate in the reaction, which eventually leads to uneven depolymerization;
[0008] 2. The reaction kettle occupies a large area, and requires compressed air and high temperature environment, which makes the whole viscose fiber production process become huge, time-consuming, with many equipments and large workshop area, which is not convenient for production management;
[0009] 3. The work of the reactor requires compressed air and steam, which consumes a lot of energy
[0010] 4. The reaction in the reaction kettle is under high temperature, aerobic and stirring conditions. There are many process control points and difficult control, resulting in unstable product quality.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for manufacturing viscose through ultrasonic polymerization reduction of bamboo and cotton composite pulp
  • Method for manufacturing viscose through ultrasonic polymerization reduction of bamboo and cotton composite pulp
  • Method for manufacturing viscose through ultrasonic polymerization reduction of bamboo and cotton composite pulp

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] The specific process steps are as follows:

[0047]1. Put bamboo pulp and cotton pulp with an average degree of polymerization greater than 1000 on the pulp feeder, set a certain feeding speed (25kg / min), and then add alkali with a concentration of 85g / l and a temperature of 60°C to 90°C Liquid, lye flow rate is 10m 3 / h~20m 3 , and then through stirring, the pulp is broken and fully mixed with lye to prepare a solid and liquid mixture, which is called composite pulp porridge, and this process is called impregnation in technology.

[0048] Function: Make bamboo pulp and cotton pulp raw materials into a solid and liquid mixture, dissolve β-cellulose at the same time, increase the content of α-fiber, and produce alkali cellulose.

[0049] Control parameters: lye temperature: 75±15°C lye concentration: 85g / l

[0050] Compound pulp porridge concentration: 3.5±2% (mass percentage) Dipping time: 30±20min

[0051] Alternatively, the above cotton pulp and bamboo p...

Embodiment 2

[0063] The specific process steps are as follows:

[0064] 1. Put bamboo pulp and cotton pulp with an average degree of polymerization greater than 800 on the pulp feeder, set a certain feeding speed (25kg / min), and then add alkali with a concentration of 80g / l and a temperature of 60°C to 90°C Liquid, lye flow rate is 10m 3 / h~20m 3 , whose purpose is to accelerate the dissolution of lignin and impurities in bamboo pulp. Then, through stirring, the pulp is crushed and fully mixed with lye to prepare a mixture of solid and liquid, which is called composite pulp porridge, and this process is called impregnation in technology.

[0065] Function: Make bamboo pulp and cotton pulp raw materials into a solid and liquid mixture, which is called impregnation in technology, and dissolve β-cellulose at the same time, increase the content of α-fiber, and produce alkali cellulose.

[0066] Control parameters: lye temperature: 75±15°C lye concentration: 80g / l

[0067] Porridge...

Embodiment 3

[0080] The specific process steps are as follows:

[0081] 1. Put bamboo pulp and cotton pulp with an average degree of polymerization greater than 1200 on the pulp feeder, set a certain feeding speed (25kg / min), and then add alkali with a concentration of 100g / l and a temperature of 60°C to 90°C Liquid, lye flow rate is 10m 3 / h~20m 3 , Add auxiliary agent while adding lye: methyl isopropyl ketone (MIBK)-alcohol mixed solvent, wherein MIBK: ethanol=80: 50, its purpose is to accelerate the stripping of lignin and impurity in the bamboo pulp. Then, through stirring, the pulp is crushed and fully mixed with lye to prepare a mixture of solid and liquid, which is called composite pulp porridge, and this process is called impregnation in technology.

[0082] Function: Make bamboo pulp and cotton pulp raw materials into a solid and liquid mixture, which is called impregnation in technology, and dissolve β-cellulose at the same time, increase the content of α-fiber, and produce alk...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
viscosityaaaaaaaaaa
Login to View More

Abstract

The invention provides a method for manufacturing viscose through ultrasonic polymerization reduction of bamboo and cotton composite pulp, which is a viscose manufacturing method through direct polymerization reduction of bamboo and cotton mixed pulp gruel by an ultrasonic polymerization reduction pipe. In the method, the ultrasonic polymerization reduction pipe replaces the traditional reaction kettle, and bamboo and cotton pulp is subjected to alkali steeping to form pulp gruel; the pulp gruel is subjected to polymerization reduction under the action of an ultrasonoscope; the pulp gruel subjected to polymerization reduction is squeezed to form alkali fibers; and the alkali fibers are prepared into the viscose finally. The method overcomes the defects of the prior art, the polymerization reduction is more uniform, the energy consumption is low, a few pieces of equipment are used, the occupied space is small and the product quality is stable; and the polymerization reduction of ultrasonic waves on polymers is applied to the manufacturing of the viscose for the first time, so a polymerization reduction method for the manufacturing of the viscose through polymerization reduction is increased.

Description

technical field [0001] The invention belongs to the field of viscose fiber production, and relates to a method for producing viscose fiber with bamboo-cotton composite pulp, in particular to a method for producing viscose fiber with bamboo-cotton composite pulp by applying an ultrasonic depolymerization method. technical background [0002] The depolymerization of cellulose (reducing the degree of polymerization) is an indispensable process step in the production of viscose. Only by reducing the depolymerization of plant cellulose to a certain extent can the production requirements of subsequent viscose fibers be met, and the uniformity of depolymerization in it And the degree of depolymerization is the key to depolymerization of cellulose. [0003] The reduction methods of cellulose for preparing viscose include: aerobic reduction and alkali reduction. In actual application, aerobic polymerization is the main method, while alkaline polymerization requires relatively high t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D01F2/06C08B1/08C08B9/00
Inventor 冯涛邓传东李蓉玲梁建军唐孝兵田启兵严青平胡小东施洋范怀熙
Owner YIBIN HIEST FIBER
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products