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Composite sleeper with wooden inner core

A technology of sleepers and wooden materials, applied in the field of composite sleepers, which can solve the problems of single longitudinal arrangement of glass fibers, increased cost of sleepers, overall failure of sleepers, etc., and achieves the effects of reduced cost, high safety and long service life

Active Publication Date: 2011-12-07
北京交跃通达检测科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] The first technical problem to be solved by the present invention is that the arrangement of glass fibers in the polyurethane synthetic sleepers in the prior art adopts a single longitudinal arrangement, which is easy to deform and bend when the sleepers are stressed due to the lack of transverse reinforcement of shear reinforcement. The position causes the damage of the interlayer shear force, which makes the overall failure of the sleeper, and then provides a composite sleeper that does not occur the interlayer shear force damage when it is bent under force.
[0010] The second technical problem to be solved by the present invention is that the polyurethane synthetic sleepers in the prior art use a large number of polyurethane materials, so that the cost of the sleepers is greatly increased, and then provide a synthetic polyurethane sleeper with the same properties and low cost. composite sleepers

Method used

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  • Composite sleeper with wooden inner core
  • Composite sleeper with wooden inner core
  • Composite sleeper with wooden inner core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] figure 1 It is a schematic cross-sectional view of a composite sleeper structure according to the present invention. It can be seen in the figure that the composite sleeper is divided into three layers, wherein the innermost inner core 1 is made of wood material, and the outer layer is treated with a coupling agent surface. The glass fiber multi-axial cloth layer 3 soaked with polyurethane resin, and the sandwich layer between the above two layers is the glass fiber roving layer 2 soaked with unsaturated polyester resin.

[0041] First, select 30% by weight of trihydric alcohol, 69.9% by weight of isocyanate, and 0.1% by weight of foaming agent, and mix the above raw materials to prepare a polyurethane resin stock solution for use. In addition, the unsaturated polyester resin is diluted with the dissolving agent styrene to obtain a solution of the unsaturated polyester resin for use.

[0042] Choose elm wood as the material of the inner core 1, process it into specific...

Embodiment 2

[0046] Select 59.5% by weight of trihydric alcohol, 40.0% by weight of isocyanate, and 0.5% by weight of foaming agent, and mix the above raw materials to prepare a polyurethane resin stock solution for use. In addition, the unsaturated polyester resin is diluted with the dissolving agent styrene to obtain a solution of the unsaturated polyester resin for use.

[0047] Choose birch as the material of the inner core 1, and process it into specifications of 2000-3200mm in length, 100-230mm in width, and 100-290mm in height, and glass fiber roving with a linear density of 6800g / km and a single filament diameter of 30μm along the Winding the inner core 1 longitudinally, the angle of longitudinal winding is -40 degrees; spraying the isophthalic acid type unsaturated polyester resin styrene solution with a viscosity of 900cp on the wound glass fiber roving, It is gelled at room temperature, and the calculated standard gel time is 50s, thereby forming the glass fiber roving layer 2 s...

Embodiment 3

[0051] Select 29.9% by weight of trihydric alcohol, 70.0% by weight of isocyanate, and 0.1% by weight of foaming agent, and mix the above raw materials to obtain a polyurethane resin stock solution for use. In addition, the unsaturated polyester resin is diluted with the dissolving agent styrene to obtain a solution of the unsaturated polyester resin for use.

[0052] Poplar is selected as the material of the inner core 1, processed into specifications of 2000-3200mm in length, 100-230mm in width, and 100-290mm in height, and glass fiber roving with a linear density of 9600g / km and a single filament diameter of 40μm The inner core 1 is wound longitudinally, the longitudinal winding angle is 45 degrees, and the viscosity is 1200 cp isophthalic acid type unsaturated polyester resin styrene solution is sprayed on the wound glass fiber roving, It is gelled at room temperature, and the calculated standard gel time is 90s, thereby forming a glass fiber roving layer 2 infiltrated wit...

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Abstract

A composite sleeper with a wooden inner core that can be used to support railway rails, the inner core of the sleeper is a wooden material, and glass fiber roving soaked with unsaturated polyester resin is longitudinally wound on the outside of the wooden material. The outermost layer of the composite sleeper is a glass fiber multi-axial cloth after surface treatment with a coupling agent and then infiltrated with a polyurethane resin. The composite sleeper of the invention will not be damaged by interlayer shear force when the sleeper is bent under force, and has high safety and long service life. In addition, the outer layer of the composite sleeper is still polyurethane composite material, so it has the excellent characteristics of hydrolysis resistance, oil resistance, and weather resistance unique to weathering environment; To a certain extent, the demand for polyurethane is saved, the cost of this type of composite sleeper is reduced, and the performance of the sleeper is not affected at the same time.

Description

technical field [0001] The invention belongs to the field of composite materials, and in particular relates to a composite sleeper. Background technique [0002] Sleepers are often used to carry objects and are indispensable materials in the fields of railway construction, special track running equipment laying and carrying equipment. According to the difference of its constituent materials, sleepers are mainly divided into wooden sleepers, reinforced concrete sleepers, steel sleepers and composite material sleepers. [0003] Among them, wooden sleepers are more commonly used, which have good elasticity, light weight, simple manufacture and good insulation performance; in railway construction and special track running equipment laying, there is a large friction coefficient between wooden sleepers and crushed stone ballast, which has a stable specialty. In addition, the fasteners in the wooden sleeper are simply connected with the wooden sleeper, and its laying, maintenance...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E01B3/46C08L97/02
Inventor 孙志杰陈文姬张英杰张听
Owner 北京交跃通达检测科技有限公司
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