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Method and equipment for automatically cooking silkworm cocoons

A cocoon cooking and automatic technology, which is applied in the fields of silk fiber production, textile and papermaking, mechanical processing, etc., can solve the problems affecting product quality, affecting production efficiency, increasing the number of operators, etc. The effect of cocoon quality index and level improvement and scientific management improvement

Inactive Publication Date: 2011-10-26
广西立盛茧丝绸有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the inventors have found in the process of realizing the above, first, the temperature of cocoon cooking is realized by the experience of the operator, so that when encountering the Skilled production workers cannot grasp the temperature of water and steam well, which seriously affects the quality of the product. Second, in the above cooking equipment, the cooking section is long, and generally requires multiple boxes to finally complete the whole process. The technological process, therefore, occupies a large area, which not only wastes the work space, but also increases the number of operators, which seriously affects the production efficiency. Then, how to improve the quality of boiled cocoons, reduce costs, and improve labor efficiency has always been a manufacturing problem. Topics of interest to the silk industry and researchers

Method used

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  • Method and equipment for automatically cooking silkworm cocoons
  • Method and equipment for automatically cooking silkworm cocoons

Examples

Experimental program
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Effect test

Embodiment 1

[0037]The mulberry cocoon cooking process using the equipment of the present invention (XJ-08 intelligent silkworm automatic cocoon cooking machine): the first step, turn on the power, input the entire process program for cocoon cooking, press the touch screen, operate the hydraulic system, and open the cocoon processing tank The top cover 1 of 4, the operator pours in an appropriate amount of mulberry cocoon raw materials, closes the top cover 1, water is fed into the water supply tank 6, the water level sensor 2 adjusts the water level to 70% of the height of the tank body, and steam enters the silkworm cocoon treatment tank 4 through the steam delivery pipe 8 , adjust the vacuum infiltration temperature to 25°C, and carry out the soaking process; the second step is to boil the cocoon, and under the induction of the temperature sensor 2, the temperature of the boiled cocoon is in the range of 45-55°C (10°C lower than the conventional process); the third step , Steam cocoons. ...

Embodiment 2

[0039] The mulberry cocoon cooking process using the equipment of the present invention (XJ-08B intelligent silkworm automatic cocoon cooking machine): the first step, turn on the power, input the entire process program for cocoon cooking, press the touch screen, operate the hydraulic system, and open the cocoon processing tank The top cover 1 of 4, the operator pours in an appropriate amount of mulberry cocoon raw materials, closes the top cover 1, water replenishment tank 6 enters, the water level sensor 2 adjusts the water level to 60% of the height of the tank body, and steam enters the silkworm cocoon treatment tank 4 through the steam delivery pipe 8 , adjust the vacuum infiltration temperature to 20°C, and carry out the soaking process; the second step is to boil the cocoon, and under the induction of the temperature sensor 2, the temperature of the boiled cocoon is in the range of 45-55°C (10°C lower than the conventional process); the third step , Steam cocoons. The s...

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Abstract

The invention relates to an intelligent method and equipment for automatically cooking silkworm cocoons, which can effectively improve the cooking uniformity of silkworm cocoons. The equipment used for realizing the method of the invention for automatically cooking silkworm cocoons comprises a silkworm cocoon treatment tank, a top cover of the treatment tank and a silkworm cocoon storage tank andis characterized in that a water replenishing tank is also arranged between the silkworm cocoon treatment tank and the silkworm cocoon storage tank. By variably setting different technological parameters, operating man-machine conversation by a touch screen and automatically controlling the time, the water level and the temperature for soaking, steaming and cooking cocoons by a computer and an actuating mechanism, the invention completes the whole processes of feeding, permeating, cocoon steaming, cocoon cooking, cooling protection and cocoon forming in the same barrel, changes the traditional mode of constant action of each section in the traditional circulating cocoon cooking machine, and overcomes the defects of high operation requirements on workers, untimely manual operation and unstable cocoon cooking quality.

Description

technical field [0001] The invention relates to the technical field of textile engineering, in particular to a silkworm cocoon boiling method and equipment. Background technique [0002] The cocoon cooking process is a very important process in the silk factory. It is usually done by using circulating cocoon cooking equipment, which includes cocoon adding section, impregnation section, preheating section, high temperature infiltration section, infiltration low temperature section, cooking section, adjustment section and outlet low temperature section, etc. The cocoons are infiltrated and preheated. Finally, it is cooked in the cooking section. In the cocoon cooking process, how to improve the cocoon unwinding, so that the cocoon silk dissociates sequentially when the silk is continued. , The level of cleanliness has a direct impact. Uneven cocoon cooking will result in surface cooking (cooked outside the cocoon layer and raw inside), sliced ​​cooking (differences between co...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01B7/00
Inventor 潘大东周文祥
Owner 广西立盛茧丝绸有限公司
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