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Complete biodegradation foam material and preparation method thereof

A foaming material and biodegradable technology, applied in the field of foaming materials, can solve the problems of unsatisfactory physical properties and manufacturing costs, low strength and fracture performance of foamed products, and inability to completely degrade foamed materials, etc. Hydrophilic, accelerated degradation rate, high crystallinity

Active Publication Date: 2010-06-23
SHENZHEN ECOMANN BIOTECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The foaming products used in the market are mainly PE foaming materials, PP foaming materials, PU foaming materials, PS foaming materials, EVA foaming materials, PVC foaming materials, PP / starch foaming materials, etc. Foam materials cannot be completely degraded, causing serious environmental pollution
At present, the research on degradable foaming materials is mainly in the blending and foaming of starch, starch and polylactic acid (PLA), polyhydroxybutyrate valerate (PHBV) and other degradable polymers, but due to the brittleness of these materials , is also severely limited in application
There are only a small number of reports on the use of novel PHAs degradable materials to prepare foamed materials: a composition containing polyhydroxybutyrate copolymer and polylactic acid for foamed materials (publication number CN1923890A), which discloses the use of poly( 3-hydroxybutyrate-co-4-hydroxybutyrate) (P3HB4HB), PLA and foaming agent are blended to produce foaming materials, which can also add organic additives such as starch or other inorganic additives, due to the brittleness of PLA. The strength and fracture performance of foamed products are not high, and the filling ratio of starch is therefore limited, which is not ideal in terms of physical properties and manufacturing costs, and it is difficult to achieve large-scale production
And the patent (publication number CN101245175A) a kind of biodegradable foamed plastics and its manufacturing method discloses the foaming material that is main raw material manufacture with PLA resin, polyhydroxyalkanoate copolymer, cornstarch etc., and this foaming material starch Although the filling ratio of PLA resin has increased, the problem of brittleness of PLA resin still exists, and because the heat-resistant temperature of PLA resin is lower than 55°C, it is not suitable for use under high temperature conditions, such as the high temperature generated during transportation. The foaming material is damaged, and it cannot be used in the field of fast food boxes, resulting in very limited application fields. At the same time, the degradation of PLA resin must be carried out under composting conditions, and ordinary people are more casual about discarding foaming materials such as disposable lunch boxes. It does not meet the degradation conditions of PLA resin, so the degradation is slow or even difficult to degrade, and it still cannot solve the serious white pollution problem now

Method used

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  • Complete biodegradation foam material and preparation method thereof

Examples

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Effect test

Embodiment 1

[0023] The foaming material of this embodiment is prepared from 60kg of polyhydroxybutyrate, 40kg of cornstarch and 3.5kg of AC composite foaming agent.

[0024] Preparation method: dehumidify the corn starch in a high-speed mixer, the moisture content of the corn starch is between 0-1%, dry the polyhydroxybutyrate and AC composite foaming agent in an electric blast drying oven, and the drying temperature is The temperature is 80°C, and the drying time is 6 hours; weigh all the components of the corresponding weight, add them to a high-speed mixer and stir at high speed for 5 minutes; put the mixed materials into a twin-screw extruder to melt and plasticize, and complete the blending. The mixing temperature is 120°C; all kinds of foamed products are formed by special auxiliary molding heads such as T-shaped.

Embodiment 2

[0026] The weight of each component of the foam material of this embodiment is 40 kg of P3HB4HB (4HB molar content is 90%), 60 kg of potato starch, 1 kg of AC foaming agent, and 0.5 kg of foaming accelerator ZnO.

[0027]Preparation method: dehumidify potato starch in a high-speed mixer, and the moisture content of potato starch is between 0-1%; dry P3HB4HB, AC foaming agent, and foaming accelerator ZnO in an electric blast drying oven, and the drying temperature The temperature is 100°C, and the drying time is 2 hours; weigh all the components of the corresponding weight, add them to a high-speed mixer and stir at high speed for 10 minutes; put the mixed materials into a twin-screw extruder to melt and plasticize, and complete the blending. The mixing temperature is 150°C; after being granulated by a twin-screw extruder, it is foamed into products of various shapes in a heated mold, and the mold heating temperature is 120°C.

Embodiment 3

[0029] The weight of each component of the foaming material of the present embodiment is respectively P3HB4HB (4HB molar content is 10%) 80kg, tapioca starch powder 20kg, AC composite foaming agent 1.5kg, ZnO 0.3kg, stearic acid 0.8kg, four [ 0.5 kg of β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol, 5 kg of talc, and 1 kg of glycerin.

[0030] Preparation method: dehumidify tapioca starch in a high-speed mixer, and the moisture content of tapioca starch is between 0-1%; mix P3HB4HB, AC composite foaming agent, ZnO, stearic acid, tetrakis [β-(3,5- Di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol ester, talcum powder, and glycerin are dried in an electric blast drying oven at a drying temperature of 60°C and a drying time of 9 hours; weigh all components of the corresponding weight , put into the high-speed mixer and stir at high speed for 10 minutes; put the mixed material into the twin-screw extruder to melt and plasticize, and complete the blendin...

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Abstract

The invention discloses a complete biodegradation foam material and a preparation method thereof; the complete biodegradation foam material mainly comprises polyhydroxy alkanoate, starch and foaming agent; the complete biodegradation foam material is characterized in that: the complete biodegradation foam material does not comprise polylactic acid, and 20-80 parts of the polyhydroxy alkanoate, 20-60 parts of starch and 0.5-5 parts of the foaming agent are included by weight. The foam material takes the starch and the polyhydroxy alkanoate as main raw materials, has good physical properties, can carry out complete biodegradation and greatly reduces the manufacturing cost of the foam material.

Description

technical field [0001] The invention relates to the field of foaming materials, more specifically, to a fully biodegradable foaming material and a preparation method thereof. Background technique [0002] The traditional plastic industry consumes a lot of petroleum energy and the "white pollution" has attracted more and more attention. Since the 1960s and 1970s, people have begun to research and develop biodegradable plastics. At present, there are A variety of biodegradable materials (Biodegradable materials) have come out. After biodegradation, biodegradable materials become water and carbon dioxide, which will not cause harm to the environment. At present, most researches on biodegradable plastics focus on starch, polylactic acid (PLA), polyhydroxyalkanoate (PHAs), etc., but because of the high cost and immature technology, it is difficult to be widely used. The most serious environmental pollution in my country is mainly manifested in disposable packaging materials, fil...

Claims

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Application Information

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IPC IPC(8): C08L67/04C08L3/02C08J9/10B29C47/92B29C44/60B29C48/92
Inventor 蓝小平张向南
Owner SHENZHEN ECOMANN BIOTECH
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