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Inner-complex cooling pipe and method for producing the same

A manufacturing method and technology for cooling pipes, applied to tubular elements, lighting and heating equipment, heat exchange equipment, etc., can solve problems such as waste of manpower and material resources, unfavorable air, water circulation, and increased material costs, and reduce personnel , Avoid short circuit phenomenon, reduce production cost

Inactive Publication Date: 2009-12-30
江苏金圣铜业科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional production process has the following problems: 1. After the copper tube is processed by a milling machine, its surface finish is poor, which is not conducive to the circulation of air and water
2. Since the milling machine can only mill one slot at a time, each product needs to be processed four times to complete, so the processing accuracy is low and the cumulative error is large, which is not conducive to the assembly of the finished product and the pass rate of the product is low
3. Limited by the performance (length) of the milling machine, the length of each processed product is short, so the output is low, the production cycle is long, and the production cost is high
4. The use of milling machines will produce a large amount of copper shavings, and the cost of materials will increase, resulting in a serious waste of manpower, material resources and resources
Affected by processing tolerances, there will be a gap when the outer sleeve and the four-slot tube are assembled, and the cold and hot water will collude during use (commonly known as short circuit), and the cooling effect is poor

Method used

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  • Inner-complex cooling pipe and method for producing the same
  • Inner-complex cooling pipe and method for producing the same
  • Inner-complex cooling pipe and method for producing the same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] The finished product specification is a four-channel composite copper tube, the outer diameter of the outer tube: 12mm, the inner diameter: 8mm; the outer diameter of the inner tube is 8mm, the inner diameter: 6mm.

[0031] 1. Lining core garden drawing: Lining the red copper blank tube with a state of Y, a grade of T2, a specification of φ38×3.0mm, and a length of about 4.5 meters. The function of the lining is correction; the function of the empty drawing is to Diameter reduction, deviation correction. The two processes of lining drawing and empty drawing are carried out in a cycle until the blank tube is drawn to φ21×2.60mm, that is, the inner diameter is φ15.8mm.

[0032] 2. Grooving of the sleeve mold: the copper blank tube of φ21×2.60mm obtained in step 1, that is, the copper blank tube with an inner diameter of φ15.8mm, is drawn by the sleeve mold and grooved, and drawn in eight times to form an inner four-slot tube with an outer diameter of φ12 and an inner diam...

Embodiment 2

[0038] The finished product specification is a six-channel composite copper tube, the outer diameter of the outer tube: 16mm, inner diameter: 10mm; the outer diameter of the inner tube is 10mm, inner diameter: 6.7mm.

[0039] 1. Lining core garden drawing: Lining the red copper blank tube with a state of Y, a grade of T2, a specification of φ40×4.2mm, and a length of about 5 meters. The function of the lining is correction; the function of the empty drawing is to Diameter reduction, deviation correction. The two processes of lining drawing and empty drawing are carried out in a cycle until the blank tube is drawn to φ28×4.0mm, that is, the inner diameter is φ20mm.

[0040] 2. Grooving of the cover mold: the φ28×4.0 obtained in step 1, that is, the red copper blank tube with an inner diameter of φ20mm is drawn into the grooving of the sleeve mold, and drawn in six times to form an inner six-groove tube with an outer diameter of φ16 and an inner diameter of φ10 for use.

[0041...

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Abstract

The invention discloses an inner-complex cooling pipe, which comprises an outer pipe and an inner pipe, wherein the inner pipe is positioned in the outer pipe, and an even number of axial channels which are not connected with each other are arranged between the outer wall of the inner pipe and the inner wall of the outer pipe. The invention also discloses a method for producing the inner-complex cooling pipe. A product produced by drawing has high surface finish; rounded smooth transition is adopted among various surfaces of a workpiece to ensure product ventilation and water smooth and to meet use requirement to the maximum; the product is formed by one-time stretch and has high size precision, few errors and convenient assembly; the qualification rate of the product is increased by 55 percent; and the product has short production period, high output and low cost. Compared with the conventional production process, the staff are reduced by 20 percent, the electricity bill is reduced by 10 percent, and copper materials are saved by 25 percent; the production cost of a producer is reduced to the maximum and the cost performance of the product is improved by using a drawing method to produce a four-channel complex product and the price is only about 38 percent of that of a foreign similar product, thereby really achieving the aim of high efficiency and energy conservation.

Description

technical field [0001] The invention relates to a water cooling pipe for a welding torch in the welding and cutting industry, in particular to an inner composite cooling pipe and a manufacturing method thereof. Background technique [0002] When the water-cooled welding torch is working, the temperature of the welding head reaches 2000-3000°C. In order to ensure its normal operation, a water cooling pipe is needed to pass water for cooling. When cooling, water enters from the water inlet channel, after heat exchange, after cooling, it flows out from the return water channel, so as to realize the cooling of the welding head of the welding torch. [0003] The water cooling pipe of existing torch is usually such as figure 1 The outer composite pipe shown, such as the four-channel outer composite pipe, generally uses copper with good thermal conductivity as the base material. At present, the manufacturing method of the four-channel external composite copper tube is: use a copp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F28F1/00
Inventor 蒋再良蒋超周军杨晓晨周兰兰
Owner 江苏金圣铜业科技有限公司
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