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Preparation process of slag pot isolator

A preparation process and isolator technology, applied in manufacturing tools, casting equipment, metal processing equipment, etc., can solve problems such as large floor space, high cost, waste of resources, etc., to save costs, reduce production costs, and reduce environmental pollution. Effect

Inactive Publication Date: 2009-11-11
上海盛江特种耐火材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] However, the new material cost of the slag tank isolator is high, and the discarded slag tank isolator will occupy a large area after being piled up, resulting in a great waste of resources

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] This embodiment is implemented under the following conditions of implementation and technical requirements:

[0034] (1) Add 65% recycled waste and 35% alumina cement in the mixing and stirring equipment;

[0035] Then add 0.01% water reducer, 0.1% additives, and 12% liquid binder.

[0036] When the waste bricks are added in the form of granules, the maximum particle size ranges from 10 to 0 mm, and the ratio of granules to powder is 70:30.

[0037] (2) Knead for 5 minutes under the condition that the outdoor temperature is 5°C.

[0038] (3) Use a vibrating rod to vibrate the kneaded mixture until the surface is flooded.

[0039] (4) Self-solidified molding can be demolded under the conditions of temperature of 5°C and humidity of 60%.

[0040] (5) Natural curing for 24 hours until the cast body shows strength.

[0041] (6) Baking, screening to obtain products that meet the strength requirements to prevent bursting during use.

[0042] Combined with the temperature...

Embodiment 2

[0063] This embodiment is implemented under the following conditions of implementation and technical requirements:

[0064] (1) Add 75% recycled waste, 25% alumina cement in the mixing and stirring equipment;

[0065] Then add 0.03% water reducer, 0.5% additives, and 15% liquid binder.

[0066] (2) Kneading for 8 minutes under the condition that the outdoor temperature is 25°C.

[0067] (3) Use a vibrating rod to vibrate the kneaded mixture until the surface is flooded.

[0068] (4) Self-solidified molding can be demolded under the conditions of temperature of 25°C and humidity of 60%.

[0069] (5) Natural curing for 24 hours until the cast body shows strength.

[0070] (6) Baking, screening to obtain products that meet the strength requirements to prevent bursting during use.

[0071] Concrete baking process is with embodiment 1.

[0072] Extend the baking time in the 120°C temperature range during baking.

[0073] (7) Inspect the baked product according to the physical...

Embodiment 3

[0078] This embodiment is implemented under the following conditions of implementation and technical requirements:

[0079] (1) Add 70% recycled waste and 30% alumina cement in the mixing and stirring equipment;

[0080] Then add 0.015% water reducer, 0.15% additives, and 14% liquid binder.

[0081] (2) Kneading was carried out for 6.5 minutes under the condition that the outdoor temperature was 15°C.

[0082] (3) Use a vibrating rod to vibrate the kneaded mixture until the surface is flooded.

[0083] (4) Self-solidified molding can be demolded under the conditions of temperature of 15°C and humidity of 60%.

[0084] (5) Natural curing for 24 hours until the cast body shows strength.

[0085] (6) Baking, screening to obtain products that meet the strength requirements to prevent bursting during use.

[0086] Extend the baking time at a temperature of 120°C during baking.

[0087] Concrete baking process is with embodiment 1.

[0088] (7) Inspect the baked product accord...

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Abstract

The invention relates to a preparation process of a slag pot isolator, belonging to the technical field of smelting. The preparation process comprises the following steps: (1) adding 65-75 percent of regenerated scrap grains and 25-35 percent of alumina cement into mixing agitation equipment; (2) additionally adding 0.01-0.03 percent of water reducing agent, 0.1-0.5 percent of additive and 12-15 percent of liquid wedding agents into the mixing agitation equipment; (3) smelting the materials for 5-8 minutes in a mixing way under the condition that the outdoor temperature is 5 DEG C-25 DEG C; (4) vibrating the smelted mixing materials to be flat by a vibrating spear; (5) shaping products by self fixing so that the products can be demolded; (6) naturally maintaining; (7) roasting and selecting the products to obtain products which accord with the strength requirement to prevent the products from being burst; and (8) checking the roasted products to obtain the slag pot isolator according to a physicochemical index specification value and an outline dimension standard corresponding the products. With the preparation process of the slag pot isolator, waste bricks are recovered to be circularly mixed into the preparation materials, and the technical index and the property of the prepared slag pot isolator is the same as that of a slag pot isolator prepared by fresh materials, thereby the invention achieves good popularization and application effect.

Description

technical field [0001] The invention relates to a material preparation process in the technical field of smelting, in particular to a preparation process for a slag tank separator. Background technique [0002] With the development of society and the enhancement of people's awareness of environmental protection, the use of slag tank separators in steelmaking plants will become more and more common. By using the slag tank isolator, the cost of re-cutting and round-trip transportation is reduced, and the production cost is greatly reduced; the environmental pollution caused by cutting is eliminated, and it has been well received by steel mills. At present, there are many steel mills in Shanghai, and the market prospect is broad. . [0003] At the end of steelmaking, during the process of pouring steel slag from the ladle to the slag ladle, a part of molten steel is often brought out. After the molten steel cools, it forms an integral body with the steel slag, which will bring...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D45/00C04B35/66
Inventor 卓龙妙孙海宁王炜薛娜
Owner 上海盛江特种耐火材料有限公司
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