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Wood tray manufacture method

A manufacturing method and technology of wooden pallets, which are applied in the direction of manufacturing tools and wood processing appliances, etc., can solve the problems of increased production costs of pallets, irregular arrangement of wooden boards, and high labor intensity of workers, so as to achieve uniform and beautiful nailing positions, improve production efficiency, Design Precise Effects

Inactive Publication Date: 2009-04-29
吴继荣
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The disadvantages of this manufacturing method are: low production efficiency, non-standard nailing positions, irregular arrangement of planks, large occupation of space, high labor intensity of workers, multiple handling of materials, manual operation of pneumatic nail guns has certain safety hazards, and As labor costs rise, the cost of pallet production also increases significantly

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] A kind of wooden pallet manufacturing method, comprises the following steps:

[0047] 1) Molding of wooden pallet front components;

[0048] The molding of the front component of the wooden pallet adopts automatic feeding: there is a feeding rack above the front end of the conveying mechanism. When each new round of clamps reaches the bottom of the feeding device, the clamps are detected by the detection equipment set at a fixed position. A pneumatic or mechanical drive mechanism pushes the wooden pallet front assembly into the fixture.

[0049] For pallets of each specification, there is a corresponding fixture, which is fixed on the conveying mechanism. After the front assembly of the wooden pallet is put into the fixture, the required pallet is shaped and limited by the fixture. Since the fixture is fixed, the shaped pallet has been fixed until The required shape is maintained before the nails are driven in; the conveying mechanism drives the fixture and the shaped ...

Embodiment 2

[0068] A kind of wooden pallet manufacturing method, comprises the following steps:

[0069] 1) Molding of wooden pallet front components;

[0070] The molding of the front assembly of the wooden pallet adopts manual feeding: the worker stands on both sides of the conveying mechanism, and puts the front assembly of the wooden pallet into the fixture.

[0071] For pallets of each specification, there is a corresponding fixture, which is fixed on the conveying mechanism. After the front assembly of the wooden pallet is put into the fixture, the required pallet is shaped and limited by the fixture. Since the fixture is fixed, the shaped pallet has been fixed until The required shape is maintained before the nails are driven in; the conveying mechanism drives the fixture and the shaped wooden pallet front assembly to the nailing position, and at a certain position the wooden pallet front assembly is detected by the detection equipment set at a fixed position, triggering the nailin...

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Abstract

The invention relates to a manufacturing method of wood trays, including the following steps of: forming front components of wood trays; turning over the front components of the wood trays; forming back components of the wood trays at back sides of the front components of the wood trays to produce the wood trays; postprocessing procedures; lining up and stacking the wood trays into a block; and exporting and carrying the whole block of wood trays stacked well into a warehouse. Compared with the prior art, the invention has the advantages that only 4 to 6 operators are needed in the whole production line, which equals the production efficiency of 20 operators with manual operation; the amount of labor can be saved by 70 percent and the production efficiency can be increased by more than 5 times; the labor intensity of workers can be reduced; the wood trays are lined up in order and can be staggered positively and negatively to save space; and single-deck trays can save space by more than 40 percent, site and space can be saved, and all processing equipment can be installed on the production line.

Description

technical field [0001] The invention relates to a method for manufacturing wooden pallets. Background technique [0002] The existing wooden pallets are generally manufactured by pure manual methods—manually place materials, then manually nail (using a hammer or pneumatic nail gun), manual handling, manual stacking, and all processes are completed manually . [0003] The disadvantages of this manufacturing method are: low production efficiency, non-standard nailing positions, irregular arrangement of planks, large occupation of space, high labor intensity of workers, multiple handling of materials, manual operation of pneumatic nail guns has certain safety hazards, and As labor costs rise, the cost of pallet production also increases significantly. Contents of the invention [0004] The purpose of the present invention is to improve the prior art and provide a wooden pallet manufacturing method, which can realize the automatic production of wooden pallets. The technical ...

Claims

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Application Information

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IPC IPC(8): B27M3/00
Inventor 吴继荣
Owner 吴继荣
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