Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Production technology of coreless wound hose

A production process and hose technology, applied in the direction of hoses, pipes, pipes/pipe joints/pipe fittings, etc., can solve the problems of large fluctuations in product size, difficult production control, long and thin tube blanks, etc., to achieve high production efficiency, The effect of fewer production processes and lower costs

Inactive Publication Date: 2009-04-08
贵州精忠橡塑实业有限公司
View PDF0 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the coreless production process also has disadvantages, that is, when the inner rubber is extruded, because the tube embryo is at a certain temperature (about 70-80°C), the plasticity is very large, and the tube embryo must be subjected to a certain traction force when it enters the winding machine for winding. It is very easy to deform, especially when the traction speed fluctuates, it will cause the tube embryo to become longer and thinner, the production is not easy to control, and the final product size fluctuates greatly

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0012] Embodiment of the present invention: the production process of the coreless winding rubber hose, first prepare the rubber material, the main body of the rubber material is EPDM, and through deployment, the hardness of the inner rubber layer is controlled at Shore A75 -3 +5 degree, the plasticity should be controlled at 0.25-0.30, and the hardness of the outer layer should be controlled at Shore A70 -5 +5 The plasticity is controlled at 0.28~0.34; the vulcanization setting speed of the outer rubber layer is 5~7min (150°C) for the vulcanizer T90; the axial yarn is made of polyester industrial filament yarn, and the axial yarn The diameter of the thread is 0.18mm, and the axial yarn is subjected to thermal stretching and setting treatment, so that the dry heat shrinkage rate of the yarn is less than 1% and the moisture content is less than 0.1% under the condition of keeping the yarn at a temperature of 160°C for 10 minutes; When starting to extrude the inner rubber, att...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a non-core winding rubber hose production process comprising the following steps: firstly rubber stuff is prepared; when the inner rubber is extruded out, an axial yarn is attached on a siphonula which takes the axial yarn into a winding machine; after the inner rubber is extruded out, the outer rubber is extruded out; later the siphonula is cooled after the outer rubber is extruded out, then is wounded on a metal disk after a release agent is sprayed, and then thrown into a vulcanizing boiler for vulcanization, finally a finished product is obtained after the vulcanization is finished. The invention changes the existing non-core winding hose production process; as the axial yarn is attached on the siphonula with the inner rubber extruded out, part of the pull fore of the siphonula is distributed, and the tensile deformation of a hot siphonula is reduced, thereby ensuring the dimensional stability of the siphonula. The process has the advantages of simple method, few production process, low cost, high production efficiency, good implementation effect, etc.

Description

technical field [0001] The invention relates to a production process of a rubber hose, in particular to a production process of a coreless winding rubber hose. Background technique [0002] At present, the spiral rubber hose, that is, the rubber hose with the skeleton layer fiber as the winding structure, is the most important rubber hose in the world today. The soft core method is generally used in the production process of the hose, that is, the corresponding soft core is prepared according to the inner diameter of the hose. (Equivalent to the inner mold), the soft core can be rubber, plastic or other flexible materials, and its production process is: soft core preparation, soft core coating isolation extrusion, inner rubber extrusion, fiber winding, outer rubber extrusion, trademark printing Cooling, disc drum, vulcanization, soft core demoulding, head cutting, inspection, packaging and storage; the winding rubber hose can also adopt the coreless production process, that ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): F16L11/08
Inventor 代红景李登华包昌虎刘文明
Owner 贵州精忠橡塑实业有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products