A copper adulterated aluminum complex flat line and its making method
A technology of copper-clad aluminum and flat wire, which is applied in the manufacture of cables/conductors, rods/rods/wires/strip conductors, conductors, etc., can solve the problems of lower yield and conductive efficiency, partial peeling, high production costs, etc., to achieve Reduce production costs, simplify process flow, and achieve high performance
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Embodiment 1
[0014] Example 1: Preparation of a copper-clad aluminum composite flat wire with a size of 2×12 mm.
[0015] ① The φ40mm copper-clad aluminum composite billet was prepared by horizontal continuous casting direct composite forming method, and the area ratio of the copper layer in the cross section was 30%. The process conditions are: the temperature of molten copper is 1210°C, the temperature of molten aluminum is 780°C, and the continuous casting speed is 80mm / min;
[0016] ②Use the drawing method to process the blank, and draw it into a φ9mm copper-clad aluminum composite round wire through 15-pass drawing. The drawing speed is 3m / min, and the single-pass section reduction rate is 15% to 25%. When the diameter is φ40-25mm, the average section reduction rate is 24%, a total of 4 passes; when the diameter is φ25-15mm, the average section reduction rate The reduction rate is 20%, a total of 5 passes; when the diameter is φ15-9mm, the average section reduction rate is 16%, a tot...
Embodiment 2
[0019] Example 2: Preparation of a copper-clad aluminum composite flat wire with a size of 1.4×12 mm.
[0020] ① The φ40mm copper-clad aluminum composite billet was prepared by horizontal continuous casting direct composite forming method, and the area ratio of the copper layer in the cross section was 30%. The process conditions are: the temperature of molten copper is 1200°C, the temperature of molten aluminum is 775°C, and the continuous casting speed is 85mm / min;
[0021] ②Use the drawing method to process the blank, and draw it into a φ9mm copper-clad aluminum composite round wire through 15-pass drawing. The drawing speed is 3m / min, and the single-pass section reduction rate is 15%-25%. When the diameter is φ40-25mm, the single-pass average section reduction rate is 24%, a total of 4 passes; when the diameter is φ25-15mm , the average section reduction rate of a single pass is 20%, a total of 5 passes; when the diameter is φ15-9mm, the average section reduction rate of ...
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