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Airstrainer

An air filter, skin-core type technology, applied in the field of air filter with stable structure, can solve the problems of loose structure, difficult to realize, reduce dust and filter surface adhesion, etc.

Inactive Publication Date: 2008-06-25
ZHEJIANG GOLDENSEA ENVIRONMENT TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are also many disadvantages, such as (1) a part of the warp and a part of the weft do not form intersections during weaving, and the structure is relatively loose; (2) the warp and weft are not bonded at the intersection, when filtering air When washing and cleaning, the warp or weft will shift, and the mesh size will be changed accordingly, resulting in unstable filtration efficiency of the filter and uneven distribution of air resistance; (3) The surface of the mesh is not smooth, and the intersection of warp and weft is not bonded, Therefore, it is difficult to realize the new function of automatic vacuuming and cleaning of dust on the filter screen of the air conditioner. network

Method used

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Examples

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Effect test

preparation example Construction

[0041] The method for preparing the air filter of the present invention includes:

[0042] (1) Knitting: Put the sheath-core composite hot-melt bonding wire on the braiding machine along the radial and weft directions. The angle between the radial wire and the weft wire is 30°~90°, and then the warp wire and the weft wire are Interlace in a staggered manner, so that the warp and weft yarns touch at the intersection and weave into a net;

[0043] (2) Heating bonding: heating the knitted net at a temperature of 20°C to 40°C higher than the melting temperature of the skin material and 20°C lower than the melting temperature of the core material to make the warp and weft skin materials Melt and bond at the point of contact.

[0044] In the method of the present invention, the weaving machine can be a conventional weaving machine in the industry, preferably a plain weaving machine or a twill weaving machine.

[0045] The outer layer (skin) of the bonding wire is a low melting point pla...

Embodiment 1

[0054] 1. Choose fiber

[0055] Select the core-sheath composite hot-melt adhesive yarn with the skin layer made of polypropylene and the core layer made of high-melting polyester. The yarn's fineness is 60 denier, the melting point temperature of the skin layer polypropylene is 163℃, and the core layer polyester The melting point temperature is 253°C.

[0056] 2. Fiber twisting

[0057] Put the selected sheath-core composite hot-melt adhesive wire into the twisting machine for twisting, the twisting direction is S direction, the twisting multiple is 900, and then the steam setting method is used for heat setting in the heat setting machine to shape The temperature is 90°C and the time is 40 minutes.

[0058] 3. Weave into a net

[0059] Put the twisted sheath-core composite hot-melt adhesive yarn on the plain weave machine, one as the warp yarn and the other as the weft yarn, so that the angle between the warp yarn and the weft yarn is 90°, and then weave it, such as figure 1 As...

Embodiment 2

[0065] 1. Choose fiber

[0066] (1) Non-conductive bonding wire: Choose a sheath-core composite hot-melt bonding wire whose skin layer is made of low-melting polyester and core layer is made of high-melting polyester, with a fineness of 75 denier and a skin layer of low-melting polyester The melting point temperature is 173°C, and the melting point temperature of the core layer high melting point polyester is 253°C.

[0067] (2) Conductive bonding wire: select the skin-core composite hot-melt bonding conductive wire with the skin layer made of low-melting polyester and the core layer made of high-melting polyester, with a fineness of 75 denier, and a skin layer of low-melting polyester The melting point temperature is 173℃, the melting point temperature of the core layer high melting point polyester is 253℃, and the resistance value is 10 5 Ω, the content of the conductive component carbon black is 9% by weight, based on the weight of the conductive adhesive yarn.

[0068] 2. Fibe...

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Abstract

The invention relates to an air filter screen, a preparation method and application thereof. The air filter screen is produced by knitting composite heat melting adhesive wire of sheath-core type along radial and latitudinal directions; the filter screen is flat; the angle formed by the radial wire and the latitudinal wire is 30-90 degrees; each radial wire and each latitudinal wire are contacted and adhered at the crossing points; the melting point of the core layer material of the sheath-core type composite heat melting adhesive wire is 40 DEG C or higher than the melting point of the sheath material. The preparation method of the filter screen comprises the following steps: net knitting and heating adhesion; the temperature of heating adhesion is 20-40 DEG C higher than the melting temperature of the sheath material, but 20 DEG C or more lower than the temperature of the core layer material. The air filter screen can be applied to a household air-conditioner, an air purifier device or an air refresher. The air filter screen has firm structure; when air filtering and cleaning are carried out, the radial and latitudinal wires can not displace, which enables the filtering efficiency of the filter screen to be stable and air resistance distribution to be even.

Description

Technical field [0001] The invention relates to an air filter screen, in particular to an air filter screen with a stable structure. Background technique [0002] Household air conditioners and air purifiers are equipped with air filters to filter out the dust in the air and provide people with clean air. Nowadays, the filters in household air conditioners and air purifiers are filters organized with a honeycomb structure. The advantages of the structured filter are: (1) Large dust holding capacity; (2) Low resistance. There are also many shortcomings. For example, (1) a part of the warp and a part of the weft do not form a cross when weaving, and the structure is relatively loose; (2) the warp and the weft are not bonded at the intersection point, when the air is filtered During cleaning and cleaning, the warp or weft will shift, and the mesh size will be changed accordingly, resulting in unstable filtration efficiency of the filter and uneven air resistance distribution; (3) Th...

Claims

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Application Information

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IPC IPC(8): B01D39/08B01D46/10F24F3/16
Inventor 丁宏广
Owner ZHEJIANG GOLDENSEA ENVIRONMENT TECH
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