Aluminum-magnesium series lightweight pouring material and manufacturing method thereof
A lightweight castable, magnesium-based technology, applied in the field of lightweight thermal insulation refractories, can solve the problems of poor thermal shock stability and resistance to medium erosion, and achieve good resistance to medium erosion, good thermal shock stability, high intensity effect
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Embodiment 1
[0015] An aluminum-magnesium-based lightweight castable and its preparation method: porous corundum-spinel ceramics with a particle size of 5-3 mm, porous corundum-spinel ceramics with a particle size of 3-1 mm, corundum-spinel Fine powder, magnesia fine powder, pure calcium aluminate cement and activated α-alumina micro-powder are respectively 25-35%, 25-35%, 20-30%, 1-5%, 2-5% by mass Mix with 2-5%. 13-15% of water, 0.5% of silicon oxide micropowder and 0.2% of sodium tripolyphosphate are added, mixed evenly, and poured and vibrated into shape. Dry naturally in the air for 24 hours, and then dry at 110°C for 24 hours.
[0016] Among them: the MgO mass percentage content of porous corundum-spinel ceramics with a particle size of 5-3 mm and 3-1 mm is 18%, the apparent porosity is 45%, the average pore diameter is 10 μm, and the mass percentage content of impurities is less than 2%; The corundum-spinel fine powder has a MgO mass percentage of 12%, a particle size of less than...
Embodiment 2
[0019] An aluminum-magnesium-based lightweight castable and its preparation method: porous corundum-spinel ceramics with a particle size of 5-3 mm, porous corundum-spinel ceramics with a particle size of 3-1 mm, corundum-spinel , corundum-spinel fine powder, pure calcium aluminate cement and activated α-alumina fine powder are respectively 10-20%, 40-50%, 1-5%, 20-30%, 2-6% by mass. % mixed with 2-4%. Add 14-15% of water, 0.1-0.5% of silicon oxide micropowder and 0.2% of sodium tripolyphosphate in the mass percentage of the above mixture, mix evenly, cast and vibrate to form. Naturally dry in air for 24 hours, then dry at 110°C for 48 hours.
[0020] Among them: the MgO mass percentage content of porous corundum-spinel ceramics with a particle size of 5-3 mm and 3-1 mm is 22%, the apparent porosity is 48%, the average pore diameter is 15 μm, and the mass percentage content of impurities is less than 1.8%; The mass percentage of MgO of corundum-spinel is 12%, the particle siz...
Embodiment 3
[0023] An aluminum-magnesium light-weight castable and its preparation method: porous corundum with a particle size of 5-3 mm, porous corundum with a particle size of 3-1 mm, corundum-spinel fine powder, pure calcium aluminate cement and active The α-alumina micropowder is mixed according to mass percentages of 20-30%, 20-30%, 40-50%, 2-8% and 1-4% respectively. Add 15-18% of water and 0.2-1% of silicon oxide micropowder in the mass percentage of the above-mentioned mixture, mix evenly, pour and vibrate to form. Naturally dry in air for 24 hours, then dry at 110°C for 48 hours.
[0024] Among them: the apparent porosity of the porous corundum with a particle size of 5-3 mm and 3-1 mm is 55%, the average pore size is 20 μm, and the mass percentage of impurities is less than 3%; the mass percentage of MgO of the corundum-spinel fine powder is 12%, the particle size is less than 88 μm, and the mass percentage of impurities is less than 3%; the particle size of activated α-alumin...
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