An
etching method in which bowing or lateral
etching is reduced or minimized, particularly with respect to bowing which can occur in
etching of an
oxide layer in high
aspect ratio structures. It has been recognized that such bowing typically occurs in the upper portion of the
oxide layer in terms of its location, but that the timing at which the bowing occurs is during the etching of the lower regions of the
oxide layer and also during etching of a poly-Si or SOI layer located under the oxide layer. In a preferred form, a thicker
passivation layer is formed in the upper region of the oxide layer and a thinner
passivation layer is formed when etching the lower portion of the oxide layer or deeper in the etch trench. As a result, reduction in the
passivation layer in the upper region which can occur during etching of the lower or deeper region of the trench can be accommodated by the
increased thickness passivation layer. In addition, the bowing can be additionally reduced by accelerating the poly-Si or SOI etch, for example, by poly-Si simultaneously using both
argon and
nitrogen during the etch.